exhaust manifold
Member

Joined: Dec 2012
Posts: 203
Likes: 10
From: Vancouver, BC
Year: 1993
Model: Cherokee
Engine: 4.0 HO
Vacuum leak. The intake manifold isn't seated against the block properly. Either you left some bolts loose or the new exhaust manifold isn't letting the intake manifold seat properly. Inspect for interference between the two.
Member

Joined: Dec 2012
Posts: 203
Likes: 10
From: Vancouver, BC
Year: 1993
Model: Cherokee
Engine: 4.0 HO
Nope, port matching gaskets won't have anything to do with it. That's a "performance" mod you can do. Probably not worth the time though.
It seems to be pretty common for people to have huge air leaks when they replace the exhaust manifold if you aren't careful. I had to shave some high spots on the intake manifold casting when I installed a Dorman replacement manifold or else it would not seat flush.
It seems to be pretty common for people to have huge air leaks when they replace the exhaust manifold if you aren't careful. I had to shave some high spots on the intake manifold casting when I installed a Dorman replacement manifold or else it would not seat flush.
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Joined: Aug 2011
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From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
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