Engine Rebuild Help!
Thread Starter
Newbie
Joined: Jul 2022
Posts: 22
Likes: 1
From: NJ
Year: 2001
Model: Cherokee (XJ)
Engine: 4.0L
I am doing a whole engine rebuild:
1. new pistons, rings, bearings
2. new camshaft
3. redone block and head, both have been decked resurfaced etc.
4. New sprockets and chain
5. new lifters and rods
6. new oil pan, oil pump
when I turn the crankshaft it works perfectly fine, however this is the problem. When I put the head on all of the sudden it becomes extremely difficult to turn. Or another way to say is that the pistons all of the sudden don’t want to move. It seems like it is sucking a lot of air or something. It shouldn’t be this hard to turn.
is it possible that my head is bad? It really shouldn’t be since I’ve had it for about 6+ months and it got redone by a machine shop.
Is it possible that the crank isn’t positioned right?
I really don’t know what it could be. I appreciate any help on this!
1. new pistons, rings, bearings
2. new camshaft
3. redone block and head, both have been decked resurfaced etc.
4. New sprockets and chain
5. new lifters and rods
6. new oil pan, oil pump
when I turn the crankshaft it works perfectly fine, however this is the problem. When I put the head on all of the sudden it becomes extremely difficult to turn. Or another way to say is that the pistons all of the sudden don’t want to move. It seems like it is sucking a lot of air or something. It shouldn’t be this hard to turn.
is it possible that my head is bad? It really shouldn’t be since I’ve had it for about 6+ months and it got redone by a machine shop.
Is it possible that the crank isn’t positioned right?
I really don’t know what it could be. I appreciate any help on this!
Last edited by ZachAttack2001; Jun 29, 2024 at 09:13 AM.
Thread Starter
Newbie
Joined: Jul 2022
Posts: 22
Likes: 1
From: NJ
Year: 2001
Model: Cherokee (XJ)
Engine: 4.0L
::CF Moderator::





Joined: Dec 2016
Posts: 3,540
Likes: 416
From: SoCal
Year: 1987
Model: Cherokee (XJ)
Engine: 4.0
I highly doubt it’s a head issue. It would have to be warped like crazy. Again, if you have the spark plugs in, it should be a complete pain to turn over. That’s actually a good thing.
Thread Starter
Newbie
Joined: Jul 2022
Posts: 22
Likes: 1
From: NJ
Year: 2001
Model: Cherokee (XJ)
Engine: 4.0L
i took the spark plugs out and it cranked just fine! Would you know why this happens? And when I put the engine back in I should have nothing to worry about?
Senior Member




Joined: Sep 2016
Posts: 979
Likes: 481
From: North East USA
Year: 2000
Model: Cherokee (XJ)
Engine: 4.0
As far as "nothing to worry about " given how things have gone so far all bets are off.
If you and the machine shop did everything perfectly it will be fine. If not,who knows.
Last edited by exasemech; Jun 30, 2024 at 06:17 AM.
CF Veteran




Joined: Jan 2014
Posts: 1,102
Likes: 364
From: Eustis, Florida
Year: 1996
Model: Cherokee (XJ)
Engine: 4.0
with the head on, spark plugs in, rockers and pushrods not installed, you have every cylinder on "compression stroke" as you turn the crank each cylinder is compressing the air between the top of the piston and the head. With no way to relieve the pressure, the turning of the crank becomes harder....removing the spark plugs the engine is now venting air through the "compression stroke" and the motor turns over easier because of no resistance or pressure.
Last edited by BruceB; Jul 1, 2024 at 04:13 PM.
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