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Dana 35 swap to Chrysler 8.25 HELP!!!

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Old Jan 4, 2011 | 04:21 PM
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From: Kentucky
Year: 91
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Default Dana 35 swap to Chrysler 8.25 HELP!!!

Alright we all know that the dana 35 isnt great. I have a 91 cherokee laredo that is non cad. So Im swapping in a 1997 8.25 the one with 29 spline axles. My question is, will it be a direct fit? Are all the brackets,shock mount points, and or brake lines going to work? Also are the 8.25 brakes different than that of a D35? Im sure somone out there has done this. Please help. Any info on the subject will be greatly appreicated! Thanks
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Old Jan 4, 2011 | 04:35 PM
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From: st.george utah
Year: 1996
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almost positive it is all the same!
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Old Jan 4, 2011 | 04:37 PM
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I've done the swap.
Your gonna need bigger U-bolts.
The brakes are different but the cable and hoses will connect to it just fine in the same area's.
The spring perches and shock mounts will be the same.
One another benefit I noticed. The rear shaft slipped into the T-case more. Thats a benefit if your running a lift with no sye.
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Old Jan 4, 2011 | 04:56 PM
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From: Maryville Tennessee
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I did this swap too,everything bolts right up but you gotta delete the abs if you had it on your d35 which is a plus if ya ask me.
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Old Jan 4, 2011 | 05:53 PM
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THANKS GUYS!! iVE HEARD THAT BECAUSE OF THE YOKE ON THE 8.25 THE DRIVESHAFT IS 1 INCH SHORTER. ANYONE KNOW ANYTHING ABOUT THIS? IS IT A MYTH? ONCE AGAIN THANK YOU EVERYONE!
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Old Jan 4, 2011 | 06:58 PM
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From: Rio Rancho NM
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Originally Posted by JeepingDan
I've done the swap.
Your gonna need bigger U-bolts.
The brakes are different but the cable and hoses will connect to it just fine in the same area's.
The spring perches and shock mounts will be the same.
One another benefit I noticed. The rear shaft slipped into the T-case more. Thats a benefit if your running a lift with no sye.
read the last line, the housing allows the shaft to go forward further, it's longer not shorter
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Old Jan 4, 2011 | 07:44 PM
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Originally Posted by mcssls

read the last line, the housing allows the shaft to go forward further, it's longer not shorter
The distance between the diff and t case is shorter with the 8.25
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Old Jan 4, 2011 | 07:56 PM
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From: Britt, MN
Year: 1998
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Yep new u bolts. Should never reuse them anyway!
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Old Apr 24, 2011 | 12:50 AM
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Bump

I'm getting ready to do this swap as well. What about the brake junction and vent? Are these interchangable? I got a bare bones 8.25 and just see 2 holes in the axle where it looks like they would go. Any input on this? Thanks.
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Old Apr 24, 2011 | 12:51 AM
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Originally Posted by Lyon
Bump

I'm getting ready to do this swap as well. What about the brake junction and vent? Are these interchangable? I got a bare bones 8.25 and just see 2 holes in the axle where it looks like they would go. Any input on this? Thanks.
They are interchangeable
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Old Apr 24, 2011 | 12:53 AM
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Originally Posted by N20jeep
They are interchangeable

Awesome. Thank you!
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