Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Dana 35 help

Thread Tools
 
Search this Thread
 
Old Aug 25, 2010 | 08:34 PM
  #1  
kcmatney's Avatar
Thread Starter
Newbie
 
Joined: Aug 2010
Posts: 1
Likes: 0
Model: Cherokee
Default Dana 35 help

I have a Dana 35 in a 96 Cherokee and need some re-assembly help. There appears to be a specific tool you have to have to adjust the clearance between the ring gear and pinion. I'm told it slides through the axle tube and acts like a spanner wrench, does anyone know where I can buy this tool and what the correct name is so people don't think I'm crazy when I try to find it. Any help would be great.
Reply
Old Aug 25, 2010 | 09:02 PM
  #2  
EndlessMtnFab's Avatar
Senior Member
 
Joined: Jun 2009
Posts: 750
Likes: 4
From: Blakeslee, PA
Year: 97
Model: Cherokee
Engine: 4.7
Default

Sounds like you are talking about a Chrysler 8.25 .... not a Dana 35

The tool you need can be hand made. I used a 1 & 5/16 nut (if i remember right) welded to a socket. Then a L-O-N-G extension to reach the adjuster through the axletubes.

The D35 backlash is done via shimming on the outside of the carrier.



Not a slam -- but a suggestionn. If you don't know which axle you have and what terms to use, are you sure you can adjust your backlash properly ?



Joe
Reply
Old Aug 25, 2010 | 09:31 PM
  #3  
xjmarc's Avatar
CF Veteran
 
Joined: Feb 2010
Posts: 5,420
Likes: 0
From: Soddy Daisy TN
Year: 97
Model: Cherokee
Engine: 4.0L
Default

Could be talking about a case spreader which is used on dana axles but not necessary. Attaches to the holes on the sides of the carrier near the tubes and spreads it to help put the carrier in.
Reply
Old Aug 25, 2010 | 09:58 PM
  #4  
EndlessMtnFab's Avatar
Senior Member
 
Joined: Jun 2009
Posts: 750
Likes: 4
From: Blakeslee, PA
Year: 97
Model: Cherokee
Engine: 4.7
Default

Anything is possible, but I doubt it. Esp that he said "spanner wrench" in his point.


A lot of people think you can adjust the 8.25 the way you would a Ford 9 or GM 14 bolt. In a sense, the operation is the same ... but the tool is completely different.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Paco182
Jeep Builds
30
Jul 1, 2025 04:38 PM
extrashaky
Other Vehicles. Other Jeep models & cars and trucks of other makes
17
Jun 17, 2023 03:57 PM
SteveMongr
Cherokee Chat
6
Oct 22, 2015 10:05 PM
Lightning_19k
Modified XJ Cherokee Tech
14
Oct 3, 2015 09:52 PM
xjcherokee2000
Modified XJ Cherokee Tech
4
Sep 29, 2015 08:28 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 03:37 AM.