Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Crossmember Exhaust Isolator Fix....

Thread Tools
 
Search this Thread
 
Old Jan 11, 2016 | 05:31 PM
  #1  
Crow Horse's Avatar
Thread Starter
Seasoned Member
 
Joined: Dec 2010
Posts: 482
Likes: 0
From: Masonville, NY
Year: 1999
Model: Cherokee
Default Crossmember Exhaust Isolator Fix....

This might have been posted before but this is just a FYI for that annoying exhaust rattle.

I recently replaced my tranny mount and noticed that the isolator that was severely worn which still allowed the exhaust to rattled against the crossmember just enough to drive me crazy. I wasn't going to shell out $75-$100 for a new bracket when only the rubber part needed replacing.

I grabbed a spare bracket from a JY that had the same issue. drilled out the rivets and replaced them with 1/4" SS bolts & nylock nuts. I used a DEA A5208 bushing ($10 on eBay) but it had the half moon instead of a 1/2" hole. Using a 3/8" leather punch in a drill press made a hole where the 1/2" hanger will fit. I could have done a couple of things differently when making the hole but it's serviceable and will work. The hanger on my exhaust system has been long gone so I used Walker/Dynomax 36412. I've used this before but had to weld on a short piece of 1/2" round stock to make it a little bit longer.

I haven't installed this yet as it's freezing out but will as soon as the weather moderates...
Attached Thumbnails Crossmember Exhaust Isolator Fix....-crossmember-exhaust-isolator-002.jpg   Crossmember Exhaust Isolator Fix....-crossmember-exhaust-isolator-004.jpg   Crossmember Exhaust Isolator Fix....-crossmember-exhaust-isolator-006.jpg  
Reply
Old Jan 14, 2016 | 07:19 PM
  #2  
Crow Horse's Avatar
Thread Starter
Seasoned Member
 
Joined: Dec 2010
Posts: 482
Likes: 0
From: Masonville, NY
Year: 1999
Model: Cherokee
Default

I used the 36412 as a model for the hanger/clamp and made a longer one at work.....
Attached Thumbnails Crossmember Exhaust Isolator Fix....-crossmember-exhaust-isolator-001.jpg   Crossmember Exhaust Isolator Fix....-crossmember-exhaust-isolator-002.jpg  
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Imjosiah
Aftermarket electrical systems
23
Nov 10, 2021 11:27 AM
Dan Fredrickson
Vendor Showcase
9
Nov 19, 2016 10:37 PM
Redwolf624
Modified XJ Cherokee Tech
12
Jan 31, 2016 03:01 PM
shelby5041
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
16
Jan 26, 2016 11:18 PM
Fubba
Pacific Northwest
0
Jan 4, 2016 06:32 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 02:49 PM.