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Broken bolt extractor! Urgent help pls.

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Old 10-21-2011, 10:14 AM
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Default Broken bolt extractor! Urgent help pls.

It started with a broken transmission crossmember bolt.
I was trying to remove it with bolt extractor and now the extractor broke inside and is stuck.

I tried drilling it but this pos is freaking tough....my drill bit didn't even cut.

Pls help, my transmission is held by only 3 bolts now
Old 10-21-2011, 10:19 AM
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If you get a cobalt steel bit you should be able to drill it out.
Old 10-21-2011, 10:33 AM
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My crossmember is welded on, if it ever needs to come off, Ill cut it and re-weld it. Simple as that.
Old 10-21-2011, 10:38 AM
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Originally Posted by Byro
My crossmember is welded on, if it ever needs to come off, Ill cut it and re-weld it. Simple as that.
Cut the frame?
Old 10-21-2011, 10:41 AM
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Why would you cut the frame?
Old 10-21-2011, 10:50 AM
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Originally Posted by Byro
My crossmember is welded on, if it ever needs to come off, Ill cut it and re-weld it. Simple as that.
Old 10-21-2011, 11:26 AM
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Advisory....this is completely dangerous and i do not reccomend it!

Reverse drill press. one cordless drill with new bit. align with what you want to drill out. place drill on jack and tape the trigger down. SLOWLY raise the jack. removes the human fatigue of drilling upside down and apply's constant pressure. see you in the ER or at the Junk Yard (after you drill through your tranny or crack the case.)
Old 10-21-2011, 11:29 AM
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^The sketchiest thing I have ever heard.
Old 10-21-2011, 11:30 AM
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bolt extractors are made from hardened tool steel, you need something with a harder material.
Old 10-21-2011, 11:32 AM
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the extracter is hard steel get a good punch. sharpen in a bit. take a hammer and break the broke extracter up. it will crack and break with the punch and hammer.
Old 10-21-2011, 12:44 PM
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Originally Posted by Agent_Oragnge
Advisory....this is completely dangerous and i do not reccomend it!

Reverse drill press. one cordless drill with new bit. align with what you want to drill out. place drill on jack and tape the trigger down. SLOWLY raise the jack. removes the human fatigue of drilling upside down and apply's constant pressure. see you in the ER or at the Junk Yard (after you drill through your tranny or crack the case.)

HOLY ****! Are you being for real!?! WHy would you even type that?

As stated above. Its hardened steel... hit it good with a punch and remove carnage.. you may be looking at centering a carbide tip drill and by hand "not effin jacks and tape" <<< Thats just being lazy and redneck. and tap out the broken bolt. from there a small screw driver and a little picking will collapse the remaining carcas of a bolt and you will be good to go. BTW use lots of cutting oil otherwise you will burn up your bit and create way more heat than you need which WILL weaken the aluminum. Or take it to a shop for extraction. I have personally done this once due to my aggravation escalating to where I was borderline homicidal lol. Just take your time and you will be good to go.
Old 10-21-2011, 01:36 PM
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Thank you all for the advice.

I'll give the hammer and punch a shot, if it still not work, i'll try some cobalt drill bits (starting with small bit and progressing to larger one)....

Originally Posted by Metalgearmurder
HOLY ****! Or take it to a shop for extraction. I have personally done this once due to my aggravation escalating to where I was borderline homicidal lol. Just take your time and you will be good to go.
I hear you bro.
What kind of shop should i look up in the yellowpages?


Wish me luck.

Last edited by BotakBeng; 10-21-2011 at 01:39 PM.
Old 10-21-2011, 01:42 PM
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Wait is this one of the bolts that hold the x member to the trans or x member to the frame?
Old 10-21-2011, 02:40 PM
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Any Automotive shop should be able to handle it. Keep in mind I do mean auto shop and not a quick lube or tire shop. Automotive Repair is what you need to look up.
Old 10-21-2011, 02:54 PM
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one of my thermostat housing bolts did the same exact thing.

it broke off then the extractor broke off inside the hole.

what my dad finallly did was drill it out with a masonry drill bit. I was really surprised it work.

so I tapped it, and the head cracked slightly. So I finished tapping it, then I put tons of JB weld on the threads and a stud and put her in.

that was about 60K ago. still works great, have replaced the thermostat twice.


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