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Is Bondo(ing) my rocker panels not at all recommended?

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Old 07-18-2012, 12:10 AM
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Default Is Bondo(ing) my rocker panels not at all recommended?

Well, here's the deal:

I am a broke college student about to go back to school but I need some stuff done to my Jeep first.

The good news is that I am gettin her lifted 3" and adding some 31's!

The bad news is that my rocker panels are a little rusty and one has a hole in it. I realize that their ultimate replacement is inevitable. But, for now, would it suffice for me to patch that hole with bondo, shoot some Por-15 on the rust and hit up to the trim with some Duplicolor spray-on bedliner?

Although I know Bondo sucks and attracts moisture, I do not want to do the full replacement until after the football season when I can start working again and will have more money.

I know crappy rockers may compromise the overall structural integrity but I am not really concerned about that right now as the only off roading I do is in deep snow and mud.

Any input would be greatly appreciated. Thanks!
Old 07-18-2012, 12:21 AM
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Got a welder lol. U can replace them with 2x6 for about 100 bucks. Just did mine check it out. Don't do it like I did cuz I ha e to trim 2" off my doors
Old 07-18-2012, 12:23 AM
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I wouldn't do the bondo. The rockers twist with the unibody and will eventually just crackle out. Let em rust till you can afford the 2x4 or 2x6 cutout
Old 07-18-2012, 12:25 AM
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It'll work "for now" as a cosmetic fix, but the rust will continue to work it's magic and the bondo will fall out in short order. I bent up some new ones out of sheet metal when mine went. Helps to have a neighbor in HVAC with a sheet metal brake.

I've seen posts where folks have replaced them with 2X4" or so box steel tubing and it really looks nice. Might give that a thought when the time comes.
Old 07-18-2012, 12:27 AM
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What state are u in. My buddy and I are gonna take my old driver side rocker and weld it in place of his old rusty one
Old 07-18-2012, 12:32 AM
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I am in IL. And I will see about the tubing idea down the road but it just does not seam feasible right now as I have school and beer expenses to cover lol
Old 07-18-2012, 12:35 AM
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Originally Posted by chiefcherokee
I am in IL. And I will see about the tubing idea down the road but it just does not seam feasible right now as I have school and beer expenses to cover lol
Find someone with a grinder and a welder. Cut an old one at the junkyard and weld it in yours then bedline it. Just if you weld that stock sheet metal do like 100 tacks and some bondo
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