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Old Nov 19, 2009 | 11:32 AM
  #1  
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Default AW4 Questions

Just needing to know if any year AW4 transmission will work in a 97? I have a 4 wheel dr AW4 w/ NP231 Transfer case out of a 90 XJ wanting to put it in a 97 that currently has a AW4 2 Wheel drive.


Any help greatly appreciated
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Old Nov 19, 2009 | 11:45 AM
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The spline count is not the same,count them the 90 should be 21 and the 97 output shaft should be 23. But you can change the input on the xfercase.I mis read your first post,you want to use the 90 aw4 from a 4 wheel drive in the 2 wheel drive 97? if so you would have to change the tail shaft on the 90 for a 2 wheel drive. It will bolt up,but I am not sure about the trany controls

Last edited by Abovetimberline; Nov 19, 2009 at 11:53 AM.
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Old Nov 19, 2009 | 01:16 PM
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no i think he wants to make it 4wd by the sounds of it in which case you would need all the vaccum lines, front diff and all but thats the way it sounds to me
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Old Nov 19, 2009 | 01:23 PM
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If i remember correctly the speed sensor in the tail extension changes in some year...
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Old Nov 19, 2009 | 01:47 PM
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The 90 (OBD1) TCU cannot talk to the 97 (OBD2) PCM so you'll have to swap out the appropriate sensors, re-wire the harness, and install a 97 TCU.

Without communication between the TCU and PCM your tranny will not shift.
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Old Nov 19, 2009 | 01:55 PM
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Thanks guy's

Yes I do want to convert my 2 wheel to 4 wheel & it appears that the best senario is to get a 97 transmission from a 4 wheel drive, right
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Old Nov 19, 2009 | 02:07 PM
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Right.
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Old Nov 19, 2009 | 08:47 PM
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another question waht year did jeep go from (OBD1) to (OBD2)
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Old Nov 19, 2009 | 08:51 PM
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96
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Old Nov 20, 2009 | 03:17 AM
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This is crazy. YOU DON'T NEED ANOTHER FREAKIN AW4 TRANNY, you have one under your 2wd. What you need is just another TC with the 23 splines ('96-on) and the 4wd tail adapter out of the '90 AW4 you have spare. Like i said, you might have to keep the '97 speed sensor that is seated in that extention, or just rewire the connector.
Attached Images  

Last edited by fantic238; Nov 20, 2009 at 03:25 AM. Reason: added pic
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Old Nov 20, 2009 | 04:45 AM
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can you convert 2wdr manual trans to four wheel drive what do you need in parts to do that the jeep is 1992/and the parts came out of 91 auto trans
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Old Nov 20, 2009 | 05:13 AM
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If you want to keep the AX15 (manual) same story as above, you need the 4wd adapter (tail) out of an up to '96 AX15 with 4wd.
If you want to switch to the AW4 (auto) should be a direct swap with the whole drive train ( i mean everything, flexplate, tranny, TC, drive shafts and gears, pedals, shifters, TPS and harness, etc) out of the '91.
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Old Nov 20, 2009 | 07:22 AM
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Originally Posted by fantic238
This is crazy. YOU DON'T NEED ANOTHER FREAKIN AW4 TRANNY.....
True, the OP doesn't have to swap in a new 4x4 tranny, but with plethora of Cash for Clunker XJ's in the jy's now he does have a wide variety to choose from. He might be more inclined to simply remove the tranny he currently has and simply slip in a complete tranny and transfercase from a donor 97 4wd XJ.
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Old Nov 20, 2009 | 07:25 AM
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its going have the manual trans the part need in the list is it number 20 and 1

Last edited by Jeep85; Nov 20, 2009 at 07:37 AM.
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Old Nov 20, 2009 | 08:07 AM
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Sweet fantic238! This is what I was looking for.

There are 4 marks on the diagram
2wd,4wd, sensor whats the 4th?
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