Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

APN Header & 99 XJ Revisited......

Thread Tools
 
Search this Thread
 
Old Aug 4, 2013 | 06:17 PM
  #1  
Crow Horse's Avatar
Thread Starter
Seasoned Member
 
Joined: Dec 2010
Posts: 482
Likes: 0
From: Masonville, NY
Year: 1999
Model: Cherokee
Default APN Header & 99 XJ Revisited......

I just finished installing an APN header in my 99. It wasn't without obstacles and had to deal with interference between the intake & header. First time I fired it up it went WOT and I shut id down immediately knowing there's a massive vac. leak. Tore it all down and discovered that the lower bolts were only finger tight even though I had torqued them down. It got me thinking that possibly starting it vibrated the intake into the proper position when I started it. This time when I started to torque it down I heard a distinctly audible "pop". I had done some grinding on the #1 & 6 intake runners and massage #6 tube with a large hammer so there wasn't any tube/intake interference. I'm guessing that there was a bit of header flange to intake interference that prevented it from seating properly. Just thought I would toss this out there for someone in a similar situation...
Reply
Old Aug 4, 2013 | 09:52 PM
  #2  
belvedere's Avatar
CF Veteran
 
Joined: Jul 2012
Posts: 1,395
Likes: 1
From: SD
Year: 1998
Model: Cherokee
Engine: 4.0
Default

Thanks for sharing. Always nice when someone posts a follow-up.
Reply
Old Aug 5, 2013 | 09:43 PM
  #3  
jeep3200's Avatar
Member
 
Joined: Apr 2010
Posts: 158
Likes: 0
Year: 1999
Model: Cherokee
Engine: 4.0
Default

On my 99 I had the older intake and did not need to do any of the modifications I expected to to have to do to make things fit.

I did get a loud pop on my first install. It was caused from the intake not sitting correctly on the alignment pins in the head. I broke off one of the tabs. This also caused the WOT in initial start.

A little JB weld put the tab back on long enough to get everything all lined up and bolted down. I triple checked the alignment pins on the second install.
Reply
Old Aug 5, 2013 | 11:42 PM
  #4  
pickles's Avatar
Senior Member
 
Joined: Jun 2010
Posts: 703
Likes: 4
Year: 1993
Model: Cherokee
Engine: 4.0
Default

So what header DOES fit with the 99+ intake without modification??
Reply
Old Aug 6, 2013 | 12:25 AM
  #5  
ZINGGG's Avatar
CF Veteran
 
Joined: Oct 2011
Posts: 4,440
Likes: 3
From: Seal Beach, CA
Year: 1996
Model: Cherokee
Engine: 4.0 HO Straight Six
Default

OEM manifold.
Reply
Old Aug 6, 2013 | 10:46 AM
  #6  
dysfunctionaljd's Avatar
Member
 
Joined: Jul 2010
Posts: 124
Likes: 0
From: Austin texas
Year: 1998
Model: Cherokee
Engine: 4.0L
Default

I was able to fit a Gibson header with a 99 intake without any modification to either one.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Paco182
Jeep Builds
30
Jul 1, 2025 04:38 PM
HappyTrails
Cherokee Chat
26
Dec 23, 2021 06:27 PM
riparianbarbarian
Introductions
3
Oct 23, 2015 03:57 PM
Crimmy
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
8
Oct 1, 2015 06:43 PM
Brandonrcm
Miscellaneous
0
Sep 25, 2015 11:55 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 05:06 AM.