anybody try making soft doors?
Thread Starter
CF Veteran
Joined: Jul 2008
Posts: 2,328
Likes: 1
From: Minnesota
Year: 1999
Model: Cherokee
Engine: 4.0
well, this one came to me when i was day dreaming in summer school. why not make some doors out of that metal i used for the mirror brackets? its strong, light and slim. i just might have to try it...
CF Veteran
Joined: May 2008
Posts: 2,680
Likes: 2
From: Virginia
Year: 1993
Model: Cherokee
Engine: 4.0L
this arent soft doors but they may help you or other guys that think about changing up their doors..http://users.ucom.net/~werwe/door.html
Seasoned Member
Joined: Dec 2007
Posts: 491
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From: raleigh, nc
Year: 1999
Model: Cherokee
Engine: 4.0L HO
that guy is on Silver Lake forum
1,000 bucks he charged for those (maybe 700 i cant remember)
heres a link to his build
http://www.silverlakeforum.com/index...ic,1822.0.html
1,000 bucks he charged for those (maybe 700 i cant remember)
heres a link to his build
http://www.silverlakeforum.com/index...ic,1822.0.html
He changed to $650... idk if he makes for 2 door ex's though, ive emailed him about it - no response
While I'm not particularly interested in soft doors on my XJ, I've made a bunch of soft doors for Piper Cubs and Super Cubs.

Don't know why those wouldn't work, and shockingly, they'd fit the freakin' door opening....
Get yourself some 3/4 inch .035 or .049 wall 4130 chromemoly steel tubing. The round kind, because once you get used to welding round, you'll never want square again. Round has more options for joints than square, you see.
I build a jig out of ply (I just love the smell of burning wood) and weld it using a Meco O/A torch and itty-bitty welding road or coat hanger.
Once I've welded it, I cover them in dacron, and heat shrink it with a household iron, or weld on clips to hold the lexan, if they're going to be clear.
I build a jig out of ply (I just love the smell of burning wood) and weld it using a Meco O/A torch and itty-bitty welding road or coat hanger.
Once I've welded it, I cover them in dacron, and heat shrink it with a household iron, or weld on clips to hold the lexan, if they're going to be clear.
somebody just needs to measure out their doors and go for it! itll be cheap and dont use pvc! just some light metal,with like a low angle lower half door with some heavy fabric (preferably a plastic coating on one side) and stitch/staple whatever and you could always go to a fabric shop to have them stitch it up pretty heavy duty.
somebody just needs to measure out their doors and go for it! itll be cheap and dont use pvc! just some light metal,with like a low angle lower half door with some heavy fabric (preferably a plastic coating on one side) and stitch/staple whatever and you could always go to a fabric shop to have them stitch it up pretty heavy duty.
Plus, in lieu of stitching, there are various kinds of glues and tapes that are made to join fabric
I would think that using aluminum angle riveted together would work "okay".


