Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

4.0 alternator removal

Thread Tools
 
Search this Thread
 
Old 10-08-2010, 08:36 PM
  #1  
Member
Thread Starter
 
FarEastXJ's Avatar
 
Join Date: Feb 2010
Location: Hatteras island north Carolina
Posts: 153
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Default 4.0 alternator removal

I've got an 89 jeep with a 4.0. Question is. Any one have any easy removal and instal tips for the alternator. I've looked plenty of times and besides trying to make it come from the bottom. Best I can see is removin the battery tray and bringing it through the top. Any suggestions.
Old 10-08-2010, 09:00 PM
  #2  
CF Veteran
 
89whiteXJ's Avatar
 
Join Date: Apr 2009
Location: Jacksonville, FL
Posts: 1,097
Likes: 0
Received 1 Like on 1 Post
Year: 1989
Model: Cherokee
Engine: 4.0L
Default

You can take it out the bottem. I removed my fan and it was easy.
Old 10-08-2010, 09:01 PM
  #3  
CF Veteran
 
89whiteXJ's Avatar
 
Join Date: Apr 2009
Location: Jacksonville, FL
Posts: 1,097
Likes: 0
Received 1 Like on 1 Post
Year: 1989
Model: Cherokee
Engine: 4.0L
Default

Before you replace it you should check out my upgrade set up that I did. I was told us renix guys can not do the Grand Cherokee upgrade that gets us 136 amps. Our stock is 90amps. I found a way to make it work. Nothing that anyone couldnt figure out but I hav not seen it done yet other than mine. Only change I am making is going with an adjustable Regulator. part # C8313

Last edited by 89whiteXJ; 10-08-2010 at 09:08 PM.
Old 10-08-2010, 09:10 PM
  #4  
Member
Thread Starter
 
FarEastXJ's Avatar
 
Join Date: Feb 2010
Location: Hatteras island north Carolina
Posts: 153
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Default

Originally Posted by 89whiteXJ
Before you replace it you should check out my upgrade set up that I did. I was told us renix guys can not do the Grand Cherokee upgrade that gets us 136 amps. Our stock is 90amps. I found a way to make it work. Nothing that anyone couldnt figure out but I hav not seen it done yet other than mine. Only change I am making is going with an adjustable Regulator. part # C8313
Well I got a 110a. I work for car quest so this has the the HD of two other options. Fairly cheap too.
Old 10-08-2010, 11:23 PM
  #5  
Seasoned Member
 
chefeagles's Avatar
 
Join Date: Sep 2008
Location: ny (not the city)
Posts: 459
Likes: 0
Received 0 Likes on 0 Posts
Year: 1991
Model: Cherokee
Engine: 4.0
Default

I had to VERY carefully jack up the engine some via the oil pan with a large thick board so I did punch a hole in the pan with the bottle jack. Got that idea from CF!!
Old 10-09-2010, 12:23 AM
  #6  
Member
 
bmp120's Avatar
 
Join Date: Jan 2009
Location: USA
Posts: 130
Likes: 0
Received 1 Like on 1 Post
Year: 1996
Model: Cherokee
Engine: 4.0 / 6 EFI
Default

Originally Posted by chefeagles
I had to VERY carefully jack up the engine some via the oil pan with a large thick board so I did punch a hole in the pan with the bottle jack. Got that idea from CF!!
Would jack stands in the usual places not work to remove an alternator?
Old 10-09-2010, 01:22 AM
  #7  
Senior Member
 
diskman's Avatar
 
Join Date: Sep 2008
Location: Sioux Falls, SD
Posts: 897
Likes: 0
Received 12 Likes on 9 Posts
Year: 1999
Model: Cherokee(XJ)
Engine: 4.0L
Default

Originally Posted by bmp120
Would jack stands in the usual places not work to remove an alternator?

If you lift the engine a few inches you get more room to weasel the alternator out between the motor and "frame" rails. I did that same trick ion my '92. Board under the oilpan and lift slightly. Alternator was able to be removed after a bit of juggling.
Old 10-09-2010, 11:49 AM
  #8  
Junior Member
 
jason96r's Avatar
 
Join Date: Dec 2009
Posts: 54
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Default

I did this recently on my 89. Just drop it out of the bottom and then put it back up through the bottom. I didn't even jack up the engine or anything and I'm a big guy, though I'm on stock lift but on 235 tires. Just kind of take your time with it and bring it down slowly. For me it came out easily and then I went to put the new one in and I started to get mad and had problems getting the new altenator where it needed to go. You kind of have to turn and kind of snake the altenator, if you know what I mean, into the spot it needs to be.

Also, I got my altenator from Advance Auto and I had to grind it a bit to get it to fit.
Old 10-09-2010, 12:03 PM
  #9  
Member
Thread Starter
 
FarEastXJ's Avatar
 
Join Date: Feb 2010
Location: Hatteras island north Carolina
Posts: 153
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Default

Originally Posted by jason96r
I did this recently on my 89. Just drop it out of the bottom and then put it back up through the bottom. I didn't even jack up the engine or anything and I'm a big guy, though I'm on stock lift but on 235 tires. Just kind of take your time with it and bring it down slowly. For me it came out easily and then I went to put the new one in and I started to get mad and had problems getting the new altenator where it needed to go. You kind of have to turn and kind of snake the altenator, if you know what I mean, into the spot it needs to be.

Also, I got my altenator from Advance Auto and I had to grind it a bit to get it to fit.
well atleast yours was easy. Get ready to change it again
Old 10-12-2010, 09:29 PM
  #10  
Member
Thread Starter
 
FarEastXJ's Avatar
 
Join Date: Feb 2010
Location: Hatteras island north Carolina
Posts: 153
Likes: 0
Received 0 Likes on 0 Posts
Model: Cherokee
Default

Soo damm hardest thing was loosening the belt.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
t.mcginley.jr
Jeep Builds
105
01-31-2024 04:58 PM
NM-XJ
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
18
10-23-2018 04:21 PM
nicksan
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
28
03-08-2016 11:33 AM
roofdog
Introductions
6
09-10-2015 12:31 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: 4.0 alternator removal



All times are GMT -5. The time now is 03:25 PM.