Build project: an 88 story, anti bolt on build
Thread Starter
CF Veteran
Joined: Jul 2011
Posts: 1,045
Likes: 1
From: Oceanside So Cal
Year: 88
Model: Cherokee (XJ)
Engine: 4.0 renix
Senior Member
Joined: Apr 2010
Posts: 649
Likes: 4
From: Houston, Tx
Year: 1999
Model: Cherokee
Engine: 4.0L
I was never able to tell the difference on the track width (visually), I believe it's 3/4" @ each end if my memory serves me correct
what spacers did you get?
Thread Starter
CF Veteran
Joined: Jul 2011
Posts: 1,045
Likes: 1
From: Oceanside So Cal
Year: 88
Model: Cherokee (XJ)
Engine: 4.0 renix
Thread Starter
CF Veteran
Joined: Jul 2011
Posts: 1,045
Likes: 1
From: Oceanside So Cal
Year: 88
Model: Cherokee (XJ)
Engine: 4.0 renix
After my last trip to TDS, I found myself carrying alot more speed in the rough than usual. Needless to say, my rear bump stops got a work out and so did my guts. Looks like time to upgrade.
I decided to remove these: Poly Performance 4" bump stops.
I decided to remove these: Poly Performance 4" bump stops.
Thread Starter
CF Veteran
Joined: Jul 2011
Posts: 1,045
Likes: 1
From: Oceanside So Cal
Year: 88
Model: Cherokee (XJ)
Engine: 4.0 renix
So after deciding on the proper location, I marked out the body and used a 2 3/8 hole saw to cut out the body. Hole was cut between the "frame"rail and the inner fender.
Note: i had to cut the top of the can mounts to remove the taper as the tapered piece was hitting the cage.
Note: i had to cut the top of the can mounts to remove the taper as the tapered piece was hitting the cage.
Thread Starter
CF Veteran
Joined: Jul 2011
Posts: 1,045
Likes: 1
From: Oceanside So Cal
Year: 88
Model: Cherokee (XJ)
Engine: 4.0 renix
Next was to cut some brackets for the can support. I had some 3/16 cold rolled flat laying around so I marked out and nested all my piece to make it easy for the plasma cutter.
Sorry, no pics of the after cut, was too busy fitting everything to take pictures.
Sorry, no pics of the after cut, was too busy fitting everything to take pictures.
Thread Starter
CF Veteran
Joined: Jul 2011
Posts: 1,045
Likes: 1
From: Oceanside So Cal
Year: 88
Model: Cherokee (XJ)
Engine: 4.0 renix
Welder everything up and a quick shot of paint. Still need to charge the bumps, will probably stat at 150psi and the tune from there.
For those of you who may not know, the axle travels is a slight rearward arc, that is why the bump plate is forward of the bump can.
For those of you who may not know, the axle travels is a slight rearward arc, that is why the bump plate is forward of the bump can.
Thread Starter
CF Veteran
Joined: Jul 2011
Posts: 1,045
Likes: 1
From: Oceanside So Cal
Year: 88
Model: Cherokee (XJ)
Engine: 4.0 renix
View from the rear with the jeep at ride height.
also a view from the inside showing how the can side inside the body. I still need to seal up around the holes, but that will just be some RTV around the holes. Cant wait to try them out!
also a view from the inside showing how the can side inside the body. I still need to seal up around the holes, but that will just be some RTV around the holes. Cant wait to try them out!



I will put some photos up of the install.