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OptionXIII
February 4, 2021
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I went ahead and added a heavy duty bumper tie in on the drivers side as well, to reinforce that section of the frame raile.
I went ahead and added a heavy duty bumper tie in on the drivers side as well, to reinforce that section of the frame raile.
0 2023/07/06 09:29:51 OptionXIII
After it was cut to size, I painted it all black.
After it was cut to size, I painted it all black.
0 2023/07/06 09:29:45 OptionXIII
After it was tacked in place on the jeep, one of the ears we cut off was used as a temporary support and the passenger side of the brace was cut off. The angled flange portion of that cutoff was then cut to fit and brace directly from the receiver box to the sector shaft bearing block bolt locations.
After it was tacked in place on the jeep, one of the ears we cut off was used as a temporary support and the passenger side of the brace was cut off. The angled flange portion of that cutoff was then cut to fit and brace directly from the receiver box to the sector shaft bearing block bolt locations.
0 2023/07/06 09:29:37 OptionXIII
The drivers side got a much bigger weld.
The drivers side got a much bigger weld.
0 2023/07/06 09:29:31 OptionXIII
Not bad for a quick measure and guess. We only tacked the passenger side in as a temporary support
Not bad for a quick measure and guess. We only tacked the passenger side in as a temporary support
0 2023/07/06 09:29:25 OptionXIII
The mounting ears were cut off of the steering brace.
The mounting ears were cut off of the steering brace.
0 2023/07/06 09:23:35 OptionXIII
We contoured it to fit just inside the steering brace. This took a few measurements to get right with minimal gaps.
We contoured it to fit just inside the steering brace. This took a few measurements to get right with minimal gaps.
0 2023/07/06 09:23:27 OptionXIII
This is pretty indicative of the build quality of the hitch. Lots of reviews said the hitch did not align with all mounting holes. Even after a lot of beating with a hammer, there were still uneven gaps. I threw in a few washers on the drivers side front to compensate.

I converted this XJ from a RWD. There's no accident damage or rust. Even the windshield is original. I'm confident my unibody is as straight as you'll find.
This is pretty indicative of the build quality of the hitch. Lots of reviews said the hitch did not align with all mounting holes. Even after a lot of beating with a hammer, there were still uneven gaps. I threw in a few washers on the drivers side front to compensate. I converted this XJ from a RWD. There's no accident damage or rust. Even the windshield is original. I'm confident my unibody is as straight as you'll find.
0 2023/07/06 09:23:19 OptionXIII
0 2023/07/06 09:23:13 OptionXIII
0 2023/07/06 09:19:48 OptionXIII
0 2023/06/14 21:03:15 OptionXIII
0 2023/06/14 21:03:00 OptionXIII
0 2023/06/13 20:11:25 OptionXIII
0 2023/06/13 20:11:19 OptionXIII
0 2023/06/13 20:11:12 OptionXIII
0 2023/06/02 09:26:38 OptionXIII
The differential seems okay.
The differential seems okay.
0 2022/09/08 06:38:42 OptionXIII
This is as far as I got for the night. The chain seems to be tight enough.
This is as far as I got for the night. The chain seems to be tight enough.
0 2022/09/08 06:38:38 OptionXIII
The gear and chain teeth look good
The gear and chain teeth look good
0 2022/09/08 06:38:33 OptionXIII
That seems like more shavings than I'd want. I have no context for what's normal to find on these, or even the mileage on this case.
That seems like more shavings than I'd want. I have no context for what's normal to find on these, or even the mileage on this case.
0 2022/09/08 06:38:27 OptionXIII
The pry slots weren't getting enough leverage to split the case. I used a bolt and nut here to spread the case halves apart.
The pry slots weren't getting enough leverage to split the case. I used a bolt and nut here to spread the case halves apart.
0 2022/09/08 06:38:21 OptionXIII
The first part of tearing down anything with tight tolerances and bearings is cleaning it to keep crap out. Much better.
The first part of tearing down anything with tight tolerances and bearings is cleaning it to keep crap out. Much better.
0 2022/09/08 06:38:15 OptionXIII
Sadly, someone pulled the front yoke off at the junkyard.
Sadly, someone pulled the front yoke off at the junkyard.
0 2022/09/08 06:38:08 OptionXIII
Not much fluid came out because of the missing yoke, but it wasn't too burned.
Not much fluid came out because of the missing yoke, but it wasn't too burned.
0 2022/09/08 06:38:02 OptionXIII
The info tag
The info tag
0 2022/09/08 06:19:35 OptionXIII
Dirty and crusty, as expected for junkyard parts
Dirty and crusty, as expected for junkyard parts
0 2022/09/08 06:19:29 OptionXIII
I also grabbed this clutch pedal out of a TJ Wrangler. It will need to be modified, but I'm starting to pile up parts for a manual swap!
I also grabbed this clutch pedal out of a TJ Wrangler. It will need to be modified, but I'm starting to pile up parts for a manual swap!
0 2022/08/29 08:46:51 OptionXIII
0 2022/08/27 18:52:52 OptionXIII
The view from the drivers side of the transfer case, taken by sticking my phone over the front driveshaft.
The view from the drivers side of the transfer case, taken by sticking my phone over the front driveshaft.
0 2022/07/10 14:28:12 OptionXIII
Oh look, most of the wires into the tailgate are broken.
Oh look, most of the wires into the tailgate are broken.
0 2021/10/16 21:56:20 OptionXIII
Power locks! These are the control wires loomed into their own standalone harness. 

I've got some work to do to figure out how I'm going to control them. My current plan is to integrate an aftermarket control system, as the stock system involves too many modules that would be a pain to integrate into the manual window doors.
Power locks! These are the control wires loomed into their own standalone harness. I've got some work to do to figure out how I'm going to control them. My current plan is to integrate an aftermarket control system, as the stock system involves too many modules that would be a pain to integrate into the manual window doors.
0 2021/10/16 21:49:03 OptionXIII
The main body harness out of the dearly departed Green jeep is still hanging around too. I  unwrapped it to pull a few wires for my next project.
The main body harness out of the dearly departed Green jeep is still hanging around too. I unwrapped it to pull a few wires for my next project.
0 2021/10/16 21:49:00 OptionXIII
I kept the harness out of the Green jeep just for this occasion. Some of the insulation was already cracking, I wrapped it in electrical tape hoping to delay the inevitable.
I kept the harness out of the Green jeep just for this occasion. Some of the insulation was already cracking, I wrapped it in electrical tape hoping to delay the inevitable.
0 2021/10/16 21:48:58 OptionXIII
I picked up one of these trunk cubby bags. It's super well built! I plan to use it to store spare parts.
I picked up one of these trunk cubby bags. It's super well built! I plan to use it to store spare parts.
0 2021/10/16 21:48:55 OptionXIII
I gooped up the exposed seam on back of both rear wheel wells with windshield polyurethane. No more leaks!
I gooped up the exposed seam on back of both rear wheel wells with windshield polyurethane. No more leaks!
0 2021/10/16 21:48:53 OptionXIII
Oh look, a gap in the panels right into the wheelwell. Thanks Chrysler.
Oh look, a gap in the panels right into the wheelwell. Thanks Chrysler.
0 2021/10/16 21:48:51 OptionXIII
I wanted to make sure I had pulled out that fiberglass bag that always soaks up water and rusts the quarter panel out. Turns out I already had. But I found a lot of dirt in the bottom, so I went to find out where it came from.
I wanted to make sure I had pulled out that fiberglass bag that always soaks up water and rusts the quarter panel out. Turns out I already had. But I found a lot of dirt in the bottom, so I went to find out where it came from.
0 2021/10/16 21:48:49 OptionXIII
So I tried to do a ZJ shift handle swap. I had to use that hammer too much to be happy with it and still couldn't get it to shift back into park, so rather than adjust it I just went back to stock.
So I tried to do a ZJ shift handle swap. I had to use that hammer too much to be happy with it and still couldn't get it to shift back into park, so rather than adjust it I just went back to stock.
0 2021/10/16 21:48:46 OptionXIII
0 2021/10/16 21:48:15 OptionXIII
Lets move a little closer. The next photo will be viewed in the rough direction of this arrow.

A totally stock Jeep would have a bag of fiberglass or cotton sound deadener stuck in here. This thing always seems to soak up water, so I had previously removed it.
Lets move a little closer. The next photo will be viewed in the rough direction of this arrow. A totally stock Jeep would have a bag of fiberglass or cotton sound deadener stuck in here. This thing always seems to soak up water, so I had previously removed it.
0 2021/10/15 12:06:58 OptionXIII
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