Write-up: Stock bumber, new end caps
Thread Starter
CF Veteran
Joined: Jun 2011
Posts: 2,460
Likes: 0
From: Dayton, Ohio
Year: 1992
Model: Comanche
Engine: 4.0
Here a quick write up on the end caps I did for the my stock bumper..any questions just ask! 
1. Remove the stock end caps. - Pretty easy over all; all of my bolt were seized up, so I said hell to it can used a knife and cut around the bolts and then just pulled em off.
2. (optional) Remove the stock bumper to make it easier to clean/paint

3. Put it back on.
4. Install Air Horn (optional) - VERY fun, VERY loud.

5. Trim your "mud flaps" in the front I did mine on an angle - makes it look a bit better. (to me, Its not like anyone else really sees it haha)
6. Enjoy your "new bumper" - I got like 5 people to ask me if I had gotten a new bumper.

7. Mock up your new end caps you want

8. Make some mounts - As CRAPY as those welds look, theyre actaully good, its hard to sick weld, Aluminum with the wrong kinda stick.. (all I had, and I was being cheap/lazy)


9. Weld em up, screw, what ever, just attach it to your stock bumper, I chose welding...FYI the stock bumper melt REALLY easily and be careful on the Aluminum..the WHOLE piece gets really hot really quick, and will warp..mine did and ironically it fits better
. Do the spit test, spit on it, if it bubbles, its still to hot to touch with gloves.. (just a rub of thumb not always true btw)
10. Slap on some paint

(I used bondo to fill the gaps and cracks..I have since them cleaned it up)


(I need new tires huh?
)
11. Step back and enjoy something your work.
12. Take some pictures and go brag about it on facebook/twitter
13. Drink a beer/Gatorade/water
Thanks, Hope someone else here gets some good ideas and posts some pictures!
*** anyone in the Ohio area (or anyone else for that matter) wants my front bumper (end caps included) Its all yours. (pay shipping/gas or come get it) I gonna make a big one for a winch since I'm liften my baby here soon
***
1. Remove the stock end caps. - Pretty easy over all; all of my bolt were seized up, so I said hell to it can used a knife and cut around the bolts and then just pulled em off.
2. (optional) Remove the stock bumper to make it easier to clean/paint

3. Put it back on.
4. Install Air Horn (optional) - VERY fun, VERY loud.


5. Trim your "mud flaps" in the front I did mine on an angle - makes it look a bit better. (to me, Its not like anyone else really sees it haha)
6. Enjoy your "new bumper" - I got like 5 people to ask me if I had gotten a new bumper.

7. Mock up your new end caps you want

8. Make some mounts - As CRAPY as those welds look, theyre actaully good, its hard to sick weld, Aluminum with the wrong kinda stick.. (all I had, and I was being cheap/lazy)


9. Weld em up, screw, what ever, just attach it to your stock bumper, I chose welding...FYI the stock bumper melt REALLY easily and be careful on the Aluminum..the WHOLE piece gets really hot really quick, and will warp..mine did and ironically it fits better
. Do the spit test, spit on it, if it bubbles, its still to hot to touch with gloves.. (just a rub of thumb not always true btw)10. Slap on some paint

(I used bondo to fill the gaps and cracks..I have since them cleaned it up)


(I need new tires huh?
)11. Step back and enjoy something your work.
12. Take some pictures and go brag about it on facebook/twitter
13. Drink a beer/Gatorade/water

Thanks, Hope someone else here gets some good ideas and posts some pictures!
*** anyone in the Ohio area (or anyone else for that matter) wants my front bumper (end caps included) Its all yours. (pay shipping/gas or come get it) I gonna make a big one for a winch since I'm liften my baby here soon
***
Thread Starter
CF Veteran
Joined: Jun 2011
Posts: 2,460
Likes: 0
From: Dayton, Ohio
Year: 1992
Model: Comanche
Engine: 4.0
Originally Posted by papaj
Nice write up they look great much better then stock.
CF Veteran
Joined: Sep 2009
Posts: 1,295
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From: Williston, North Dakota
Year: 1999
Model: Cherokee
Engine: 4.0L
Fairly sure that's not aluminum, it's impossible to weld aluminum onto steel like that. It's probably galvanized steel. Looks good though man, I might just have to do this on mine
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Thread Starter
CF Veteran
Joined: Jun 2011
Posts: 2,460
Likes: 0
From: Dayton, Ohio
Year: 1992
Model: Comanche
Engine: 4.0
Originally Posted by Dan91
Fairly sure that's not aluminum, it's impossible to weld aluminum onto steel like that. It's probably galvanized steel. Looks good though man, I might just have to do this on mine 
I got a 12x3 ft thing for like 8 or 15 bucks I can't remember.
Thread Starter
CF Veteran
Joined: Jun 2011
Posts: 2,460
Likes: 0
From: Dayton, Ohio
Year: 1992
Model: Comanche
Engine: 4.0
Originally Posted by fedx95
that seems like a way to remove your fender flares without having a big gaping hole that looks stupid. Nice writeup
And thanks
Last edited by Zack92MJ; Dec 12, 2011 at 10:15 PM.
Thread Starter
CF Veteran
Joined: Jun 2011
Posts: 2,460
Likes: 0
From: Dayton, Ohio
Year: 1992
Model: Comanche
Engine: 4.0
Originally Posted by JBsgreenxj
looks good zack. show me that place where you get aluminum? thinking about doing that.
Last edited by Zack92MJ; Jul 31, 2013 at 03:22 PM.
Thread Starter
CF Veteran
Joined: Jun 2011
Posts: 2,460
Likes: 0
From: Dayton, Ohio
Year: 1992
Model: Comanche
Engine: 4.0
I did end up trimming the ends of it.
You can see it easily in these two pictures:
Before:

After:

I gonna make new bumpers for the rear so I dont think I'm going to fill the rear :
You can see it easily in these two pictures:
Before:

After:

I gonna make new bumpers for the rear so I dont think I'm going to fill the rear :
that really came out great man. im gonna try this tommorrow with some diamond plate n jb weld. im making diamond plate rocker and quater panel gaurds so it'll be cool to have the whole bottom of the truck wrapped in black diamond plate. im diggin the angry eye look too
Thread Starter
CF Veteran
Joined: Jun 2011
Posts: 2,460
Likes: 0
From: Dayton, Ohio
Year: 1992
Model: Comanche
Engine: 4.0
Hahah It thinking about taking mine off. I cant see crap at night.


