Transfer Case Noises?
Thread Starter
Newbie
Joined: Nov 2014
Posts: 23
Likes: 0
From: Chattanooga Tennessee
Year: 1996
Model: Cherokee
Engine: 4.0
After lifting my Jeep 3.5" I started getting vibrations.
I replaced the rear U joints to try cut them out, no luck.
Took out the front drive shaft, still vibes.
Solution is going to have to be a SYE.
TLDR Problem:
I'm getting a harsh grinding\groaning sound from under my feet under deceleration or coasting.
I did a video so you guys can watch and tell me.
I read up on this and think I'm getting chain slap or it's my U joints...that are new. I really just want to be done with all the problems my Jeep is throwing at me so I can enjoy just driving around.
?
I replaced the rear U joints to try cut them out, no luck.
Took out the front drive shaft, still vibes.
Solution is going to have to be a SYE.
TLDR Problem:
I'm getting a harsh grinding\groaning sound from under my feet under deceleration or coasting.
I did a video so you guys can watch and tell me.
I read up on this and think I'm getting chain slap or it's my U joints...that are new. I really just want to be done with all the problems my Jeep is throwing at me so I can enjoy just driving around.
?
Thread Starter
Newbie
Joined: Nov 2014
Posts: 23
Likes: 0
From: Chattanooga Tennessee
Year: 1996
Model: Cherokee
Engine: 4.0
I have wiggled the yolks and they don't move around like they are worn out. I have read to check that and that it could be the chain inside the transfer case hitting the inside of the case as well.
I guess that after all this reading, I'm looking for someone that has experienced the same thing so that I can buy the right parts.
Since I'll be putting on an SYE I figured I could replace some of the worn out internals of the transfer case while it'll be apart. I'll be paying a local company to rebuild it after I take it off, as I don't possess the press needed unfortunately.
If there's a member in the southeast near me with one....case of beer? Root beer if you don't drink...Whatever.
I'm keeping my posts to a minimum and will be following up this one as well as my previous posts about my steering issue...
I guess that after all this reading, I'm looking for someone that has experienced the same thing so that I can buy the right parts.
Since I'll be putting on an SYE I figured I could replace some of the worn out internals of the transfer case while it'll be apart. I'll be paying a local company to rebuild it after I take it off, as I don't possess the press needed unfortunately.
If there's a member in the southeast near me with one....case of beer? Root beer if you don't drink...Whatever.
I'm keeping my posts to a minimum and will be following up this one as well as my previous posts about my steering issue...
CF Veteran
Joined: Nov 2008
Posts: 7,874
Likes: 100
From: Northern Ontario, Canada
Year: 1990, 1999, 2000
Model: Cherokee
Engine: 4.0
you could simply just do a 1 inch transfer case drop by using spacers in between the cross member and frame to see if that takes care of vibes.
the angle could just be a bit too steep for the yokes to run smooth.
but all in all, a slip yoke eliminator is best idea, and you don't loose that inch of clearance. but you will need a new rear drive shaft made up. some guys use a front drive shaft out of a 4.0L auto xj. you may have to get it shortened, you may not... i would use a tom woods shaft, myself.
the angle could just be a bit too steep for the yokes to run smooth.
but all in all, a slip yoke eliminator is best idea, and you don't loose that inch of clearance. but you will need a new rear drive shaft made up. some guys use a front drive shaft out of a 4.0L auto xj. you may have to get it shortened, you may not... i would use a tom woods shaft, myself.
I had this same noise not too long ago. My rubicon express 3.5 actually lifted the rear 5.5. I installed an SYE and temporarily moved my front driveshaft to the rear while waiting for my new shaft to arrive. I got the same noise when lifting off the throttle, no load. It was a combination of loose splines on the driveshaft and incorrect pinion angle. I shimmed the rear axle ti fix the pinion angle and it improved. With the new driveshaft the noise is gone. You are correct to install the SYE, and a new driveshaft and axle shims go hand in hand with it. That will most likely take care of any vibrations/noise.
CF Veteran
Joined: Jul 2013
Posts: 7,554
Likes: 17
From: Monett, MO.
Year: 1999
Model: Cherokee
Engine: 4.0
An SYE with shims should cure most of this problem. When I had my SYE installed I also replaced my TC chain as it was loose after 230,000 mi.
A TC drop kit is just a Band-Aid for an SYE and not a very good one at that, as they cause issues themselves.
A TC drop kit is just a Band-Aid for an SYE and not a very good one at that, as they cause issues themselves.
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CF Veteran
Joined: May 2012
Posts: 1,209
Likes: 5
From: Puyallup wa
Year: 1999
Model: Cherokee
Engine: 4.5L Stroker
Sye or shim the rear or both. The front driveshaft has nothing to do with the vibes.
I always start with fresh u joints after a lift if it still vibes and groans on deceleration and acceleration then I add shims. If it's still there which it usually isn't then a SYE and new shaft is next step. While your doing the tcase swap you can evaluate your chain.
Tcase drops shouldn't even be an option
I'd go with a hack in tap $99 and a used front drive shaft before a tcase drop if your funds are limited. 4.5 lift and under I've had good luck with new u joint and 4° axle shims. May still have slight vibes but will get you around and on the trail while saving for a SYE.
I always start with fresh u joints after a lift if it still vibes and groans on deceleration and acceleration then I add shims. If it's still there which it usually isn't then a SYE and new shaft is next step. While your doing the tcase swap you can evaluate your chain.
Tcase drops shouldn't even be an option
I'd go with a hack in tap $99 and a used front drive shaft before a tcase drop if your funds are limited. 4.5 lift and under I've had good luck with new u joint and 4° axle shims. May still have slight vibes but will get you around and on the trail while saving for a SYE.
Last edited by MoparNJeep; Nov 21, 2016 at 12:30 AM.
Seasoned Member
Joined: Jan 2014
Posts: 302
Likes: 0
From: Springfield, MO
Year: 1996
Model: Cherokee
Engine: 4.0
If you have vibrations without the front driveshaft, then it is probably your rear driveshaft causing the issue. Look into a transfer case drop. Would be the best way since obviously you aren't concerned with ground clearance if you already neutered your jeep.
CF Veteran
Joined: Jan 2012
Posts: 2,208
Likes: 5
From: Ocean County, NJ
Year: 1998
Model: Cherokee
Engine: 4.0L
Mine did the same thing after I lifted it without the SYE. Once I put the SYE in, no more noise. I want to say it has something to do with the slip-yoke being out farther out on the splines which is where the noise comes from. I'm not 100% on this but I do know that an SYE takes care of it.
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