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Sway bar hits

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Old 10-05-2015, 08:36 PM
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Originally Posted by Velcro
Never mind don't think rotating the links will work. I'm pretty sure something is wrong with either the links or the sway bar or something set up weird. Maybe try going back to factory links and/or getting some sway bar drop brackets or making your own.
These are stock links cut and threaded to fit heim joints.
Old 10-05-2015, 08:36 PM
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Originally Posted by SatiricalHen
The only problem I see with this is I believe the hole is too big in the tie in to use a carriage bolt, you think if I used an impact to tighten the nut up maybe the friction would keep it from spinning?
I used hand tools and did not have an issue with bolt turning. Removing them might be a different story.
Originally Posted by toasterknight
There may not be anything wrong with your suspension as I'm stock and having the exact same problem on both sides.
Correct, there is not much room there to begin with. Add 3/16" or 1/4" steel plate (bumper bracket or tow hook) and it gets tight, no room for a thick bolt head and washer.
Old 10-05-2015, 08:37 PM
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Originally Posted by SteveMongr
I used hand tools and did not have an issue with bolt turning. Removing them might be a different story.Correct, there is not much room there to begin with. Add 3/16" or 1/4" steel plate (bumper bracket or tow hook) and it gets tight, no room for a thick bolt head and washer.
Was the splines or square section bigger than the hole or did it just sit down in the hole and the friction of the head on the carriage bolt keep it from spinning?
Old 10-05-2015, 08:42 PM
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I used the square type carriage bolt. The square did catch just enough to grab and I had to tap it in with a hammer. If the square portion does not catch than friction on the head of bolt should still be enough to tighten.
Old 10-05-2015, 08:44 PM
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Originally Posted by SteveMongr
I used the square type carriage bolt. The square did catch just enough to grab and I had to tap it in with a hammer. If the square portion does not catch than friction on the head of bolt should still be enough to tighten.
Alright, tomorrow afterschool looks like I'll try this approach. Thanks! I'll update with how it works out.
Old 10-06-2015, 03:06 AM
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I had zero problems with the RE links and some drop brackets, have plenty of clearance from the spring and nowhere near hitting the bumper retainer. Try some aftermarket links and see if that solves your problem, or make your own. Either way it's a real cheap fix. Actually now that I look at my picture it looks like my bumper retaining bolts are in different spots. Hmmmmm.....

EDIT: Looks like the PO just took those bolts out. Guess that's always an option.


Old 10-06-2015, 06:39 AM
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Originally Posted by ddurgin91
I had zero problems with the RE links and some drop brackets, have plenty of clearance from the spring and nowhere near hitting the bumper retainer. Try some aftermarket links and see if that solves your problem, or make your own. Either way it's a real cheap fix. Actually now that I look at my picture it looks like my bumper retaining bolts are in different spots. Hmmmmm.....

EDIT: Looks like the PO just took those bolts out. Guess that's always an option.


These links are diy extended links (by like an inch or 2) and I had a drop but I have a mow profile bumper on and it looked like crap with the sway bar sitting really low. So when I got the bumper I took off the drop, then a few months later (yesterday) I made some extended links and now they hit the bolt from the bumper tie in bracket. I don't have a stock bumper on there
Attached Thumbnails Sway bar hits-photo442.jpg  
Old 10-06-2015, 05:14 PM
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This seems like an appearance vs. function dilemma. Are you able to just remove that bolt, are there other tie-ins like on mine? And may I ask what's with using modded stock links? Why not just spend $30 and get an aftermarket pair?
Old 10-06-2015, 06:03 PM
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Originally Posted by ddurgin91
This seems like an appearance vs. function dilemma. Are you able to just remove that bolt, are there other tie-ins like on mine? And may I ask what's with using modded stock links? Why not just spend $30 and get an aftermarket pair?
Quick disconnect, I like making stuff and I've never seen a pair of quick disconnects that are of any quality for $30. I ground the markings off the bolt and took out the washer and hasn't hit yet. I'm not going to take out the bolts because if I ever pulled someone out or was pulled out I would need the extra strength.
Old 10-06-2015, 07:52 PM
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Oh okay I see. This is what I went with for quick discos with my aftermarket links. If you ever do decide to get a decent set of aftermarket links but don't want to shell out 200+ bucks for jks stuff I'd do these. They're really quick and a whole lot cheaper than the quicker discos.

http://www.mcmaster.com/#90293a413/=z97ns0

Not sure if that's the actual useable length required so if you do go that route I would double check measurements.

Have you considered a WJ sway bar? I think the dimensions are different. I know I've seen a write-up somewhere.
Old 10-06-2015, 07:54 PM
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Grind the bolt down with a 36grit flapper. It's under a shear load not a tension load, so grinding the head won't affect it.
Old 10-06-2015, 08:28 PM
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Originally Posted by ddurgin91
Oh okay I see. This is what I went with for quick discos with my aftermarket links. If you ever do decide to get a decent set of aftermarket links but don't want to shell out 200+ bucks for jks stuff I'd do these. They're really quick and a whole lot cheaper than the quicker discos.

http://www.mcmaster.com/#90293a413/=z97ns0

Not sure if that's the actual useable length required so if you do go that route I would double check measurements.

Have you considered a WJ sway bar? I think the dimensions are different. I know I've seen a write-up somewhere.
My links work. They're easy to disconnect most of the time, they tuck up out of the way good, they were fun to make, they saved me money, and they feel tighter turning. The links haven't hit since I slightly ground down the heads and took out the washers so I think the problem is solved.
Old 10-06-2015, 08:28 PM
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Originally Posted by SeriousOffroad
Grind the bolt down with a 36grit flapper. It's under a shear load not a tension load, so grinding the head won't affect it.
If they hit again then this is the approach I'll take thanks!
Old 10-06-2015, 08:29 PM
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Thanks for all the replies! And suggestions! Ideally I wish the manufacturer had used square holes and carriage bolts but I guess I can't really change that now so this will have to do. Thanks again!
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