Modified XJ Cherokee Tech XJ (84-01)
All modified tech questions. If it modifies your XJ beyond stock parts ask it here.
Sponsored by:
Sponsored by:

Relay Wiring for Hella 500 lights

Thread Tools
 
Search this Thread
 
Old May 3, 2011 | 07:56 PM
  #1  
hudock's Avatar
Thread Starter
Junior Member
 
Joined: Dec 2010
Posts: 39
Likes: 0
Model: Cherokee
Default Relay Wiring for Hella 500 lights

Afternoon,

I got a steal of a deal on a Westin brush guard for my 98 cherokee. In great shape and came with 2 Hella 500 lights (stated they worked before removed.) but guard was well worth the price alone.

What kind of wiring harness do I need for this install? I tried to search but most people use the included kits for obvious reasons.

I found this on ebay, will that work? Or what do I need?

Thanks,

- hudock
Reply
Old May 3, 2011 | 08:13 PM
  #2  
FISHIES848's Avatar
CF Veteran
 
Joined: May 2011
Posts: 2,320
Likes: 0
From: Aurora, Co
Year: 1995
Model: Cherokee
Engine: 4.0 HO
Default

I would imagine that kit would work if the relays run to 330 watts. I have 4 KC's on my roof and we wired it to an auxillary source in the dash (cigaratte lighter) so it would only work with the key turned. Good luck!
Reply
Old May 4, 2011 | 02:41 AM
  #3  
xjbuddy's Avatar
Seasoned Member
 
Joined: Oct 2009
Posts: 449
Likes: 0
From: Gaithersburg, MD
Year: 1998
Model: Cherokee
Engine: Inline 6
Default

that kit is simply a standard relay and some bundles of wire. its better to do some research and build the harness yourself, and you get to choose from many different switches available at your local auto parts. good luck man!!
Reply
Old May 4, 2011 | 06:21 AM
  #4  
98Plum Crazy's Avatar
Senior Member
 
Joined: Aug 2010
Posts: 989
Likes: 0
From: Gilman, IL
Year: 1998
Model: Cherokee
Engine: 4.0
Default

I have a KC with switch and extra bulbs harness kit available in for sale for $40 shipped, it is heavy duty and also has diagrams with it.
Reply
Old May 4, 2011 | 06:44 AM
  #5  
XJ Rat's Avatar
Member
 
Joined: Jan 2010
Posts: 157
Likes: 0
From: Houston, Texas
Year: 1998 Classic
Model: Cherokee
Engine: 4.0
Default

Use a switch you like. Piece together your own harness. My Hella 500's I used to have were great lights. The factory harness they give you was laughable. I had to buy another relay because the 'made in Mexico' Hella relay that came in the kit did not work. Here is a wiring scematic.
Attached Images  
Reply
Old May 4, 2011 | 07:31 AM
  #6  
mjs302's Avatar
Member
 
Joined: Oct 2009
Posts: 121
Likes: 0
From: South Jersey
Year: 1999
Model: Cherokee
Engine: 4.0
Default

Or you could wire them this way. I prefer to control the ground side of the circuit so there is less chance of a short circuit and only a negative wire needs to go through the firewall. If the switch circuit shorts to ground in this set up the only thing that happens id the lights come on. No melted wires, fires or blown fuses. (Please excuse the poor picture editting).
Attached Thumbnails Relay Wiring for Hella 500 lights-fog-20light-20drawing.jpg  
Reply
Old May 4, 2011 | 08:16 AM
  #7  
Screwd up 6's Avatar
Seasoned Member
 
Joined: Nov 2010
Posts: 469
Likes: 0
From: Spring, TX
Year: 1994
Model: Cherokee
Engine: 4.0
Default

anyone know a good diagram for 3 lights to run at once?
Reply
Old May 4, 2011 | 12:12 PM
  #8  
brian01tj's Avatar
Newbie
 
Joined: Apr 2011
Posts: 29
Likes: 0
Model: Cherokee
Default

Originally Posted by Screwd up 6
anyone know a good diagram for 3 lights to run at once?
If the gauge of wire running from the positive on the battery and the amp rating of the relay you could just add another light to the diagram above. Or to play it safe run another positive wire from the battery and use another relay. The same switch will be used in the case as well
Reply
Old May 4, 2011 | 07:49 PM
  #9  
hudock's Avatar
Thread Starter
Junior Member
 
Joined: Dec 2010
Posts: 39
Likes: 0
Model: Cherokee
Default

Very helpful posts! I'm not into working with electricity that often.

I have done plenty of car stereo's in my time and thousands of home electronics. I have never ran something hot to the fuse box, is it fairly simple once I open it up on how to run something into it? Just curious,

- hudock
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
96Co
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
12
Jan 10, 2024 06:17 AM
BayArea93xj
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
8
Jun 11, 2016 10:43 AM
Montana5991
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
2
Sep 2, 2015 09:23 AM
Dimitri95
Modified XJ Cherokee Tech
13
Aug 30, 2015 06:58 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 09:02 PM.