PSA on 8.25 axle shaving.
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CF Veteran
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From: Dayton OH
Year: 1995
Model: Cherokee
Engine: 4.0
CF Veteran

Joined: Apr 2012
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From: Ross Vegas, Ga
Year: 2000
Model: Cherokee
Engine: 4.0 w/ tupy head
Beach Bum
Joined: Jul 2011
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From: Cape Hatteras, North Carolina
Year: 2000 WJ
Model: Grand Cherokee
Engine: 4.0
I used a cut-off wheel, then 80 grit flap disc.
Those in the know will know it is not a 35 because the tubes for the 35 are noticeably smaller.
Those in the know will know it is not a 35 because the tubes for the 35 are noticeably smaller.
Last edited by SteveMongr; Nov 21, 2014 at 09:02 AM.
Thread Starter
CF Veteran
Joined: Apr 2012
Posts: 1,659
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From: Dayton OH
Year: 1995
Model: Cherokee
Engine: 4.0
CF Veteran

Joined: Apr 2012
Posts: 1,843
Likes: 2
From: Ross Vegas, Ga
Year: 2000
Model: Cherokee
Engine: 4.0 w/ tupy head
aftermarket covers--are they the same size or I guess diameter as stock.i would hate to take to much out and then get an after market cover and it hang down.i guess I could then shave the cover alittle too though.
Beach Bum
Joined: Jul 2011
Posts: 6,123
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From: Cape Hatteras, North Carolina
Year: 2000 WJ
Model: Grand Cherokee
Engine: 4.0
I would wait until an aftermarket cover was installed.
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CF Veteran
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From: Dayton OH
Year: 1995
Model: Cherokee
Engine: 4.0
The housing is plenty strong without the "rib" as for the covers. The vast majority of covers are smaller/higher clearance than the stock cover. If you really want to play it safe. Just trim around the stock cover. Then trim the cover a bit so it doesn't catch. That way. Even if the aftermarket is the same size you will be fine. And if an aftermarket cover is bigger(diameter) Than the stock one. You don't want that cover anyway. I got the riddler cover because of the very high clearance mounting.
Senior Member
Joined: Nov 2009
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From: Mt. Sidney, Va
Year: 1997
Model: Cherokee
Engine: 4.0
I kick myself in the Begonias for not doing this when I swapped in my 8.25. Eeven had the axle on saw horses doing the disc brake mod. I kick myself twice becuase I should have done the shock relocation also!! Dag nab it!! That's what I get for being in a hurry..
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CF Veteran
Joined: Apr 2012
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From: Dayton OH
Year: 1995
Model: Cherokee
Engine: 4.0
Yeah. I did it when I had the axle out to have it regeared.
Thread Starter
CF Veteran
Joined: Apr 2012
Posts: 1,659
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From: Dayton OH
Year: 1995
Model: Cherokee
Engine: 4.0
Beach Bum
Joined: Jul 2011
Posts: 6,123
Likes: 22
From: Cape Hatteras, North Carolina
Year: 2000 WJ
Model: Grand Cherokee
Engine: 4.0
No issues with mine either. Just sand and forest trails, but the whoops can be brutal and jumps are everywhere. My axle is still straight.
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