Modified XJ Cherokee Tech XJ (84-01)
All modified tech questions. If it modifies your XJ beyond stock parts ask it here.
Sponsored by:
Sponsored by:

My Floor Replacement Project...

Thread Tools
 
Search this Thread
 
Old Jun 1, 2011 | 10:40 AM
  #16  
ericfx1984's Avatar
CF Veteran
 
Joined: Jan 2011
Posts: 2,251
Likes: 1
From: Missouri
Year: 1996
Model: Cherokee
Engine: 4.0HO
Default

those are factory holes... they are there in case your engine stops running so you can Fred Flintstone yourself home...
Reply
Old Jun 1, 2011 | 04:27 PM
  #17  
84supersport's Avatar
Member
 
Joined: Oct 2009
Posts: 143
Likes: 0
From: Louisville KY
Year: 1996
Model: Cherokee
Engine: 4.0L HO I6
Default

Originally Posted by Demolition_x;1024740I
don't know exactly where there exhaust routes where it cross overs from the driver side to the passenger side. If it ends up getting hot to the point my floor mats are melting or I am burning my leg I was going to wrap the exhaust in the exhaust wrap.

I didn't want any carpet I was getting sick from the moldy smell in the jeep. After taking the seats off I took the skins off the seats and washed them 2 times to get rid of the 160k miles of dirt and grime on the seats and the smells associated with that.
Mine gets hot from the automatic trans. I see yours is a stick so it might not be as much of a problem. The places that will get hot from the exhaust is just in front of the passenger front seat from the cat converter and the rear passenger floor from the muffler. You could make heat shields though. My floor mats haven't melted but I did double layer them in the front cause m fiance' complained about the floor getting hot. I cut the carpet about an inch from the floor so it shouldn't ever get wet if I get water inside. Really, your carpet probably got soaked just because of the holes in the floor.
Reply
Old Jun 1, 2011 | 06:02 PM
  #18  
Littlethunder92's Avatar
Seasoned Member
 
Joined: Oct 2010
Posts: 379
Likes: 2
From: Jersey
Year: 1994
Model: Cherokee
Engine: 4.0
Default

Ah yours wasnt to rusty LOL.
We should wheel sometime beings ur not far.
Attached Thumbnails My Floor Replacement Project...-1003100911a.jpg  
Reply
Old Jun 1, 2011 | 06:32 PM
  #19  
XJ JoeyD's Avatar
Seasoned Member
 
Joined: Sep 2010
Posts: 331
Likes: 0
From: Parma Ohio
Year: 1998
Model: Cherokee
Engine: 4.0
Default

Originally Posted by Littlethunder92
Ah yours wasnt to rusty LOL.
We should wheel sometime beings ur not far.
I'm afraid of pulling my carpet because im pretty sure that's what my "floors" look like also lol
Reply
Old Jun 1, 2011 | 08:27 PM
  #20  
Demolition_x's Avatar
Thread Starter
Seasoned Member
 
Joined: Sep 2010
Posts: 473
Likes: 1
From: Brunswick County, NC
Year: 1994
Model: Cherokee
Engine: 4.0
Default

Originally Posted by ericfx1984
those are factory holes... they are there in case your engine stops running so you can Fred Flintstone yourself home...
Literally that is what it felt like. Its not an easy feeling putting your feet places and knowing there was nothing below it.

Originally Posted by 84supersport
Mine gets hot from the automatic trans. I see yours is a stick so it might not be as much of a problem. The places that will get hot from the exhaust is just in front of the passenger front seat from the cat converter and the rear passenger floor from the muffler. You could make heat shields though. My floor mats haven't melted but I did double layer them in the front cause m fiance' complained about the floor getting hot. I cut the carpet about an inch from the floor so it shouldn't ever get wet if I get water inside. Really, your carpet probably got soaked just because of the holes in the floor.
I would def say the water was from the floors. I didn't want to keep any of the carpet inside. Its not my daily driver and I am not concerned about noise with no doors and a loud muffler. The only reason ALL the carpet got pulled was I could not take the smell. The moldy smell was absolutely terrible. I would drive the jeep to work or around town and come home and have that smell on me. I even went as far as taking the seat covers off of the seats and machine washing all the covers to get rid of the smell.

Originally Posted by Littlethunder92
Ah yours wasnt to rusty LOL.
We should wheel sometime beings ur not far.
Damn. I will tell you what though I knew the carpet was holding the interior together.

Any time you want to go hit me up. I won't be up and running for another week. I have a bad u joint in my front drive line some where and I have to figure that out.

Originally Posted by XJ JoeyD
I'm afraid of pulling my carpet because im pretty sure that's what my "floors" look like also lol
Just do it. If its not your daily driver gut the interior and just get it done. You could really knock this out in a weekend if you had an extra set of hands.
Reply
Old Jun 1, 2011 | 11:04 PM
  #21  
xj guy's Avatar
Senior Member
 
Joined: Jan 2011
Posts: 730
Likes: 2
From: Joliet, Il
Year: 1996
Model: Cherokee
Engine: HO4.0 I6
Default

How much did the whole project cost you? It looks like an awesome job, and my wallet doesn't want to buy the factory floorboards...
Reply
Old Jun 2, 2011 | 07:22 AM
  #22  
Littlethunder92's Avatar
Seasoned Member
 
Joined: Oct 2010
Posts: 379
Likes: 2
From: Jersey
Year: 1994
Model: Cherokee
Engine: 4.0
Default

My carpet weighed way over a hundred pounds. it was soaked and disgusting . I love having no carpet now. If it gets muddy after a trail ride you just hose/powerwash it out. I only have 1/2 holes for drains in the low spots on my floor. I want to go to a boat shop and get some hull plugs,the ones that are the quick release type
Reply
Old Jun 2, 2011 | 07:30 AM
  #23  
Demolition_x's Avatar
Thread Starter
Seasoned Member
 
Joined: Sep 2010
Posts: 473
Likes: 1
From: Brunswick County, NC
Year: 1994
Model: Cherokee
Engine: 4.0
Default

Originally Posted by xj guy
How much did the whole project cost you? It looks like an awesome job, and my wallet doesn't want to buy the factory floorboards...
Some one else pm'd me asking so here is what I came up with...
This is only a guestimate...

Resin 1 gallon=2x $30
Fiberglass= 1.5oz mat maybe 6 yards @ $2.75/yd
17 oz Biax maybe 5 yards @ $6.60/yd

Flashing, rivets, roof cement= roughly $25

Around $135

I ordered a bunch of other fiberglass because I am doing some things to my jet ski and I have to repair one of the corners of the cargo area in the jeep still.

I would order a little more to make sure you don't run out.

In reality you can probably get away with not using the chop mat. I like using chop because it allows a good base layer because it soaks up resin really nice. Its also nice to use in corners because you can just tear pieces off and wet out corners.

Also if your going to do this make sure you get polyester resin vs epoxy. Epoxy resin does not have any heat ratings where as the polyester resin I used is good up to 200 something degrees.

I bought everything from uscomposites.com out of florida
Reply
Old Jun 2, 2011 | 07:36 AM
  #24  
Demolition_x's Avatar
Thread Starter
Seasoned Member
 
Joined: Sep 2010
Posts: 473
Likes: 1
From: Brunswick County, NC
Year: 1994
Model: Cherokee
Engine: 4.0
Default

Originally Posted by Littlethunder92
My carpet weighed way over a hundred pounds. it was soaked and disgusting . I love having no carpet now. If it gets muddy after a trail ride you just hose/powerwash it out. I only have 1/2 holes for drains in the low spots on my floor. I want to go to a boat shop and get some hull plugs,the ones that are the quick release type
I know the ones you are talking about.

I was going to look for some at a pool supply store because they are more of the plug style, but the ones you are talking about are nice. I almost want to put in scupper drains in mounted from below the floor.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
DirtyKurty
Cherokee Chat
35
Jun 1, 2020 02:59 PM
Motorbreath8579
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
4
Jul 7, 2016 12:29 PM
pTacRP
Jeep Builds
20
Jan 9, 2016 02:13 PM
Zeke P. Lucas
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
8
Aug 30, 2015 05:42 PM
britishcolumbia
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
7
Aug 28, 2015 04:08 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 07:34 PM.