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Leaf spring bushing loose, how to replace

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Old Jan 13, 2016 | 08:22 AM
  #1  
Cane's Avatar
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From: Quebec
Year: 1996
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Engine: 4.0L
Default Leaf spring bushing loose, how to replace

I have a play in my leaf spring bushings where it meets the shackle, the leaf springs are from a 3" RC kit and I'm pretty sure they're not poly bushings but OEM style.

my mechanic told me it would take him a while to replace, and in his opinion not worth it for me just for the clunk I hear when turning. So it got me thinking, if it's a matter of time, and on top of that there is no more rust in that area, I can maybe try doing it (i attempted installing the kit previously but it was so rusted I had to give up, so this time everything is relatively clean and would come apart a lot easier)

Would I be able to do this myself? I don't have a press or anything like that. can i leave the other end attached to the frame or I should remove the whole spring for ease of replacement? What kind of tools would I need and I guess for the replacement I should go with polyurethan bushings? which ones?

cheers

Last edited by Cane; Jan 13, 2016 at 08:25 AM.
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Old Jan 13, 2016 | 04:10 PM
  #2  
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From: fountain hills az
Year: 1999
Engine: 4.0l 310,000 miles
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As you can imagine, there are bunches of ways to remove bushings from leaf springs... as you suggest a press is one way. A 6 ton HF press is your friend. I've heard of drilling holes in the bushing enough so it could be beat out with BFH, or burning them out with a torch. How ever you can remove them is the right way!!
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Old Jan 13, 2016 | 04:32 PM
  #3  
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From: nova
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And stick your new ones in the freezer for a couple three hours before sticking them in your leaf eyes, every couple thousandths helps.
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Old Jan 13, 2016 | 04:53 PM
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I am doing the same thing this weekend. I saw a video on YouTube of a guy drilling them out. Seemed to work pretty well. There is no way I could stomach the smell if I burned them out.

I have a set of Rusty's leaf springs & bought the factory style poly bushings to install. I found out that the ones I have are the smaller, exclusively for Rusty's, bushings.

I have a complete set, even includes the shackle bushings. $40 shipped to your door.
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Old Jan 14, 2016 | 04:45 AM
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I have done it and will NEVER do it again. Complete waste of time and money.

4 bushings.....>>NAPA Chassis was $105.00 and took me more than 8 hours.

And still I had worn out springs.


By the time the bushings are toast.......so is the spring.
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Old Jan 14, 2016 | 07:31 AM
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I did them, it wasn't terrible.

Drilled holes through the rubber bushings till they basically fell out. Pounded the outer bushing sleeves out with a sledge and chisel (this part sucked actually). Froze the new bushings over night then put some grease on them and pressed them in with a regular bench vise.

I did make one big mistake though. I installed the spring and put the jeep down on the ground and left it for a few days without torquing the bolts. This causes one of my bushings to crack before I even moved the jeep. So make sure to torque the bolts right after you put the jeep on the ground.
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Old Jan 14, 2016 | 10:01 AM
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From: Quebec
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Thanks for all the suggestions, I'd forgotten about the freezer trick.

What's the torque specs on the springs?

Originally Posted by Big David
I have a set of Rusty's leaf springs & bought the factory style poly bushings to install. I found out that the ones I have are the smaller, exclusively for Rusty's, bushings.

I have a complete set, even includes the shackle bushings. $40 shipped to your door.
So that means those you posted wouldn't work with RC ones? I need to find myself similar ones that will fit.

Last edited by Cane; Jan 14, 2016 at 10:05 AM.
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Old Jan 14, 2016 | 03:40 PM
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I think so but I also thought that they would work with my springs. They will fit in stock springs.
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