Jeep Build Dana 40's vs Dana 60's
Thread Starter
Junior Member
Joined: Mar 2016
Posts: 52
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From: Michigan
Year: 1998
Model: Cherokee
Engine: 4.0
I recently bought a red 98 stick shift, I want to turn it into a trail rider for two tracks through the woods when I'm in Michigan and desert trails when I'm in California. The only problem with this jeep is it has Dana 30's with 3.07 gears, granted I haven't driven it as it needs a new motor but I'm still sure its to high even with the 5 speed. I have a good deal on Dana 60 axles but I think the might be to much for the trail riding I want to do. It only has a 3 inch lift and I want something that can drive across the country no problem either. Would Dana 60's be okay? Dana 40's or stay with Dana 30's. Its my second jeep but my first build, let me know your thoughts.
Also what rear end ration should I aim for?
Also what rear end ration should I aim for?
CF Veteran
Joined: Apr 2012
Posts: 1,659
Likes: 0
From: Dayton OH
Year: 1995
Model: Cherokee
Engine: 4.0
I can tell from the first post that you are very very new to all of this. Here are some corrections/info for you. You don't have "Dana 30's" you have a high pinion Dana 30 in front and either a Dana 35 or Chrysler 8.25 rear. Also I believe you mean Dana 44, Dana 40 isn't a thing. A good place to start, what kind of terrain will you use it for, what size tire do you want to run, and how much $ do you want to spend?
Thread Starter
Junior Member
Joined: Mar 2016
Posts: 52
Likes: 0
From: Michigan
Year: 1998
Model: Cherokee
Engine: 4.0
I can tell from the first post that you are very very new to all of this. Here are some corrections/info for you. You don't have "Dana 30's" you have a high pinion Dana 30 in front and either a Dana 35 or Chrysler 8.25 rear. Also I believe you mean Dana 44, Dana 40 isn't a thing. A good place to start, what kind of terrain will you use it for, what size tire do you want to run, and how much $ do you want to spend?
For the terrain I just want to use it for trail riding, mainly two tracks and desert trails. Since it has a 3 inch lift I would like to run 31 inch tires to get started. I've got a couple grand to spend but I would like to keep it low cost.
Thread Starter
Junior Member
Joined: Mar 2016
Posts: 52
Likes: 0
From: Michigan
Year: 1998
Model: Cherokee
Engine: 4.0
Seasoned Member
Joined: Jan 2016
Posts: 270
Likes: 6
From: Nebraska
Year: 1999
Model: Cherokee
Engine: 4.0
You would be better off just upgrading the current axles if you are only going to run 31's to 32's. check out the "what junk yard parts fit" sticky in the stock Cherokee section. Some good reading there.
Pretty much you'll want steering upgrade parts, and gears. You might be able to score a good front axle with 4:10's from a TJ, but XJ ones are out there. There's plenty of rear axle choices, so just do some reading and you'll save your money.
It's a Jeep, so you're gonna need it. lol
Pretty much you'll want steering upgrade parts, and gears. You might be able to score a good front axle with 4:10's from a TJ, but XJ ones are out there. There's plenty of rear axle choices, so just do some reading and you'll save your money.
It's a Jeep, so you're gonna need it. lol
CF Veteran
Joined: Apr 2012
Posts: 1,659
Likes: 0
From: Dayton OH
Year: 1995
Model: Cherokee
Engine: 4.0
You would be better off just upgrading the current axles if you are only going to run 31's to 32's. check out the "what junk yard parts fit" sticky in the stock Cherokee section. Some good reading there.
Pretty much you'll want steering upgrade parts, and gears. You might be able to score a good front axle with 4:10's from a TJ, but XJ ones are out there. There's plenty of rear axle choices, so just do some reading and you'll save your money.
It's a Jeep, so you're gonna need it. lol
Pretty much you'll want steering upgrade parts, and gears. You might be able to score a good front axle with 4:10's from a TJ, but XJ ones are out there. There's plenty of rear axle choices, so just do some reading and you'll save your money.
It's a Jeep, so you're gonna need it. lol
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Thread Starter
Junior Member
Joined: Mar 2016
Posts: 52
Likes: 0
From: Michigan
Year: 1998
Model: Cherokee
Engine: 4.0
Guys thanks for all the advice and please keep it coming!! I'm new to this and wana have a good first build! I'm going to get a picture of the rear axle here in the next hour. For the gearing what gears do I want with 32 inch tires? I drive back and forth from California to Michigan every summer and don't want to be at 3,000 rpm on the highway. Will the 3.07 gears really hurt me on the trails? I could run it in 4low all the time.
CF Veteran
Joined: Apr 2012
Posts: 1,659
Likes: 0
From: Dayton OH
Year: 1995
Model: Cherokee
Engine: 4.0
To be honest if you are sticking with 32's. You could definitely get away with just swapping in an axle set from an auto. They'll be 3.55 it would be very doable. As far as on the trail. As long as you're in low range. 3.07 won't be too bad, just don't plan to use 4hi.
Thread Starter
Junior Member
Joined: Mar 2016
Posts: 52
Likes: 0
From: Michigan
Year: 1998
Model: Cherokee
Engine: 4.0
Looks like a c8.25 to me.... which means it is strong enough for what you want to do... i plan on running 33's and maybe 35's on mine.... you can build it be even stronger, but i think they are strong enough as they are or mild/moderate wheeling....
Senior Member
Joined: May 2013
Posts: 688
Likes: 33
From: Maryland
Year: 1997
Model: Cherokee
Engine: 4.0
Ive ran 3.07s and 31s for over 50k miles. It is completely fine for what you intend. Light trails, beach and a lil snow here and I have no real complaints. But as already suggested some axles out of an auto would work great on the cheap. Id say get it driving and all mechanicals in top shape and go from there.


