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Has anyone swapped a rear dana60 from a Chevy???

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Old 10-26-2012, 08:59 PM
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Default Has anyone swapped a rear dana60 from a Chevy???

How difficult would it be to swap a dana 60 out of a 1999 1/2 ton chevy truck into the rear of my cherokee. It was an aftermarket built for the 1/2 ton truck. Seems like it would be pretty easy, just clean axle from all brackets and mount some leaf spring brackets?

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Old 10-26-2012, 11:09 PM
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You'll need a front axle with the same width and bolt pattern. What bolt pattern does it have? I've seen the semi float versions built with 5, 6 and 8 lug patterns. Not a big fan, if you plan on using a 60 get a full float version so you get the strength of a one ton axle. The rear 60 I'm running is actually a Chevy version out of a van and had factory 4.56s and is a full float. It's also 7" wider than a stock XJ rear axle.
Old 10-27-2012, 08:52 AM
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Originally Posted by SGjeep2
How difficult would it be to swap a dana 60 out of a 1999 1/2 ton chevy truck into the rear of my cherokee. It was an aftermarket built for the 1/2 ton truck. Seems like it would be pretty easy, just clean axle from all brackets and mount some leaf spring brackets?

Thanks All
Sure. That's all you should have to do. Obviously, match the front as well.
Old 10-27-2012, 03:30 PM
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It's a 6 lug, so I'd have to find a front to match it and then will be good to go!
Old 10-27-2012, 06:53 PM
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You'll most likely have to shorten the drive shaft, I took 2" out of mine and moved the axle back and inch too, plus depending on what yoke the axle has, you'll need a conversion joint or flange.
Old 10-27-2012, 06:56 PM
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Unless it's really built with gears and lockers and such I wouldn't pay too much. My FF60 with 4.56s was 100 bucks. You may want to make sure it's a D60, Chevy used a semi float metric version of the 14 bolt with 6 lug outters but it doesn't have near the aftermarket support as the full float version and uses a smaller ring gear.
Old 10-27-2012, 07:22 PM
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Before you go any further i would make sure you actually have a dana 60, im not calling you an idiot, its just that truck would either have a 8.5 10 bolt (which is junk) or a GM 14 bolt (i believe) if you have a 1500 HD
Old 10-28-2012, 02:06 AM
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Yeah some people lie or just don't know what they have,A nice chart to use https://www.cherokeeforum.com/f2/axle-info-148057/
Old 10-28-2012, 10:52 AM
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I appreciate all the help. I will make sure on the things you've mentioned. When talking about this kind of stuff I am an idiot. If it is a 6 lug I'm not sure what I would use up front?
Old 10-28-2012, 05:41 PM
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Full size Cherokees had 6 lug Dana 44's up front.
Old 10-28-2012, 06:56 PM
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You'd need a full width axle, most likely a D44 and use either waggy or chevy 6 lug outters. Waggy axles would be too narrow and chevy are passenger drop but ford would work if you swapped them knuckles and everything attached to them.
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