Gear matching
Junior Member
Joined: May 2008
Posts: 15,016
Likes: 11
From: +34° 25' 35.67", -81° 21' 12.04"
Year: 1993
Engine: 4.0
Quick story.
I had an old Cherokee. It was a real POS. Broke the 3.55 D35. Installed a different 4.10 D35. Left the front at 3.55.
Planned to scrap it all anyways so I got out on the road, 4-hi and drove in a straight line as long as I could hard on the throttle. Right around 100 yards and 50 miles per hour the transfer case exploded all over the road.
It was lots of fun. You should try it some time.
I had an old Cherokee. It was a real POS. Broke the 3.55 D35. Installed a different 4.10 D35. Left the front at 3.55.
Planned to scrap it all anyways so I got out on the road, 4-hi and drove in a straight line as long as I could hard on the throttle. Right around 100 yards and 50 miles per hour the transfer case exploded all over the road.
It was lots of fun. You should try it some time.
Quick story.
I had an old Cherokee. It was a real POS. Broke the 3.55 D35. Installed a different 4.10 D35. Left the front at 3.55.
Planned to scrap it all anyways so I got out on the road, 4-hi and drove in a straight line as long as I could hard on the throttle. Right around 100 yards and 50 miles per hour the transfer case exploded all over the road.
It was lots of fun. You should try it some time.
I had an old Cherokee. It was a real POS. Broke the 3.55 D35. Installed a different 4.10 D35. Left the front at 3.55.
Planned to scrap it all anyways so I got out on the road, 4-hi and drove in a straight line as long as I could hard on the throttle. Right around 100 yards and 50 miles per hour the transfer case exploded all over the road.
It was lots of fun. You should try it some time.
Cherokee Forum Vendor
Joined: Mar 2011
Posts: 1,448
Likes: 2
From: Lynden, WA
Year: 1998
Model: Cherokee
Engine: 4.0
With the dana 30 there are actually 2 different ring an pinion combinations that were used to get the stock "3.54" gear ratio. Some use 39 ring gear teeth and 11 pinion teeth (3.545, also reffered to as 3.55) where the others use 46 ring gear teeth and 13 pinion teeth (3.538, reffered to as 3.54). But these axles are still interchangeable without issues.
Junior Member
Joined: May 2008
Posts: 15,016
Likes: 11
From: +34° 25' 35.67", -81° 21' 12.04"
Year: 1993
Engine: 4.0
With the dana 30 there are actually 2 different ring an pinion combinations that were used to get the stock "3.54" gear ratio. Some use 39 ring gear teeth and 11 pinion teeth (3.545, also reffered to as 3.55) where the others use 46 ring gear teeth and 13 pinion teeth (3.538, reffered to as 3.54). But these axles are still interchangeable without issues.
Oh thank god! For a second I thought everyone was gonna have something constructive to say... You telling me I'm working to hard to try and understand something that interests me? Ha!
Junior Member
Joined: May 2008
Posts: 15,016
Likes: 11
From: +34° 25' 35.67", -81° 21' 12.04"
Year: 1993
Engine: 4.0
Yes. that's exactly what I'm saying.
Bottom line, .01 isn't enough to matter.
Several ratios up or down matters.
If you're in 4wd you're going to be on loose stuff anyway.
Bottom line, .01 isn't enough to matter.
Several ratios up or down matters.
If you're in 4wd you're going to be on loose stuff anyway.
Well, ok, it seems its time to move on. I'm really sorry if I've dragged this on too long, but please know its only because I understand very little about the process and this is how I learn. I don't want my enthusiasm to discourage anyone, so again, sorry if I have..
CF Veteran
Joined: Mar 2010
Posts: 6,685
Likes: 6
From: Jacksonville, FL
Year: 92
Model: Cherokee
Engine: 4.0
Originally Posted by VTJeep
Well, ok, it seems its time to move on. I'm really sorry if I've dragged this on too long, but please know its only because I understand very little about the process and this is how I learn. I don't want my enthusiasm to discourage anyone, so again, sorry if I have..
the small difference doesn't matter. he'll I know a lot of people running around with unevenly worn tires front and rear that ends up making more of a difference than that .01
Herp Derp Jerp

Joined: Nov 2011
Posts: 18,251
Likes: 17
From: Parham, ON
Year: 1999
Model: Cherokee
Engine: 4.0L OBD-II
Haha.. I've confused myself. I am referring to the differential when I said spool. But your explanation of the 231 is throwing me off. 231's don't have the "differential" that the 242's do, which is obviously what allows it to be used on pavement and not cause binding. But what do you mean by "...the front tires still turn faster combined than the rear." So you mean when turning or when going in straight line? Also, I fully understand the concept of the outside wheel making more revolutions than the inner when going in a circle, but making the same revolutions when in a straight line. But the toy jeep on paper is far from an accurate test for this issue. Unless the toy jeep has an TC and R/P's that can engage both axles.. Idk. I'm not tryin to argue! Just trying to make sense of this! 


Okay so normally the axle differential gears make up for the difference between inner and outer tires on a single axle. However, unless you have 4 wheel steering, the front axle (both front wheels combined) turns faster than the rear axle (both rear combined). You can visualize this by drawing new circles in the middle of the inner and outer tracks for both axles, which would represent an average. I would've done this myself but I couldn't find a dotted-line edge in Paintbrush (I'm at work) so it would've just looked confusing.
Indeedy the 231 is locked internally which makes this impossible without binding. You'd either need a 242 which can act as a differential, or a higher gear ratio in the front.
I think this should make sense now lol.
Originally Posted by salad
You knock my diagram.
CF Veteran
Joined: Jan 2011
Posts: 2,251
Likes: 1
From: Missouri
Year: 1996
Model: Cherokee
Engine: 4.0HO
That's correct (by spool I assume you mean differential) but the front tires still turn faster combined than the rear. This is why 4HI is only part time on NP231s. Take a toy Jeep (I hear you Americans can buy them at friggin' Walmart!), or even Lego lol, ink up the tires and put it down on some paper, then measure the circumfrence of the tracks that the tires leave behind. Larger track = faster wheels. Straight line = same track
as in you could have a outside wheel speed of 2500 rpm, and a 2300 inside wheel speed making an average of 2400 rpm at the differential
unless I am misunderstanding the relationship here and the diff takes on the speed of either the outside or inside wheel
so which is correct


