diff cover issues
Thread Starter
CF Veteran
Joined: Mar 2009
Posts: 2,287
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From: Westfield, MA
Year: 1999.
Model: Cherokee
Engine: 4.0, I6
yea both times i used the blue rtv this time i bought that ultra black you both mentioned. now with the gasket where do i apply the rtv and how will this process be different from having no gasket
CF Veteran
Joined: Aug 2010
Posts: 8,387
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From: The Florida State University
Year: 2001
Model: Cherokee
Engine: I-6 4.0 L
I just did RTV on mine. But when I did the Therm. Housing, I used a FelPro gasket and some RTV. Gaskets are man made. Meaning they won't be perfect. Your not looking to like triple the thickness of the paper gasket. Your just applying a THIN THIN layer to BOTH sides of the gasket. All your trying to do is fill in any imperfections in the gasket along with any issues with the surfaces. In your case the DIFF cover and the Carrier housing.
Junior Member
Joined: Apr 2009
Posts: 64
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From: Sioux Falls, S.D.
Year: 1995
Model: Cherokee
Engine: 4.0
I like the black with no gasket too. Never had a leak, just Put a bead around the the diff and bolt holes let it set up for only a couple mins, install finger tight, let cure for a couple mins more then torque em down. Make sure everythings super clean first, with no gouges from scrapers and such.
Thread Starter
CF Veteran
Joined: Mar 2009
Posts: 2,287
Likes: 0
From: Westfield, MA
Year: 1999.
Model: Cherokee
Engine: 4.0, I6
I just did RTV on mine. But when I did the Therm. Housing, I used a FelPro gasket and some RTV. Gaskets are man made. Meaning they won't be perfect. Your not looking to like triple the thickness of the paper gasket. Your just applying a THIN THIN layer to BOTH sides of the gasket. All your trying to do is fill in any imperfections in the gasket along with any issues with the surfaces. In your case the DIFF cover and the Carrier housing.
CF Veteran
Joined: Sep 2010
Posts: 4,968
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From: Salt Lake City, UT
Year: 2000
Model: Cherokee
Engine: 4.0L
if I cover a gasket with rtv, I put a big glob on it. rub my fingers over the gasket and rtv (in a motion that looks like show me the money) lol. just a thin layer but completely covered on both sides.
Last edited by Gorillaxj; Nov 27, 2011 at 04:35 PM.
Junior Member
Joined: Apr 2009
Posts: 64
Likes: 0
From: Sioux Falls, S.D.
Year: 1995
Model: Cherokee
Engine: 4.0
No, don't let dry before tightening in cross cross pattern just wait about a minute after finger tight. U want to get it tightened completely before it dries.
Seasoned Member
Joined: Dec 2010
Posts: 321
Likes: 1
From: north central ohio
Year: 1994
Model: Cherokee
Engine: flux capacitor
Like this, cover both sides of the gasket, i do this most of the time as it aids in holding the gasket in place as well. DO NOT OVER TIGHTEN THE COVER! this can crush the gasket and cause it to leak. About 20 ft lbs. I use a gasket alot because its way easier to clean off than a gob of oomgucky that just stretches when you try to scrape it.
Seasoned Member
Joined: Dec 2010
Posts: 321
Likes: 1
From: north central ohio
Year: 1994
Model: Cherokee
Engine: flux capacitor
Like this, cover both sides of the gasket, i do this most of the time as it aids in holding the gasket in place as well. DO NOT OVER TIGHTEN THE COVER! this can crush the gasket and cause it to leak. About 20 ft lbs. I use a gasket alot because its way easier to clean off than a gob of oomgucky that just stretches when you try to scrape it.
CF Veteran
Joined: Sep 2009
Posts: 3,612
Likes: 0
From: West Valley
Year: 1998
Model: Cherokee (XJ)
Engine: 4.0
I have to respectfully disagree. Letting it cure for an hour before tightening the rest of the way is straight off the Permetex Ultra black instructions for use.
Thread Starter
CF Veteran
Joined: Mar 2009
Posts: 2,287
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From: Westfield, MA
Year: 1999.
Model: Cherokee
Engine: 4.0, I6
when using the blue rtv we waited an hour n it didnt cure enough n leaked. we re tried it let it cure over night n was fine. so now i got the ultra black rtv and a gasket. from whats been said thus far with the gasket i use les utlra black rtv just enough to seal any gaps now its the wait vs not wait debate.
CF Veteran
Joined: Sep 2009
Posts: 3,612
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From: West Valley
Year: 1998
Model: Cherokee (XJ)
Engine: 4.0
http://permatex.com/documents/tds/Industrial/22072.pdf
It appears that if your using it as a gasket dressing you do not wait, but assemble immediately, my mistake. I was going by the instructions for using the RTV as a stand alone gasket, HTH.
It appears that if your using it as a gasket dressing you do not wait, but assemble immediately, my mistake. I was going by the instructions for using the RTV as a stand alone gasket, HTH.
Thread Starter
CF Veteran
Joined: Mar 2009
Posts: 2,287
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From: Westfield, MA
Year: 1999.
Model: Cherokee
Engine: 4.0, I6
aight thanks everyone for the help!! unless anyone else has seem alarming reasoning not too use this method this is my plan of attack.
CF Veteran
Joined: Aug 2010
Posts: 8,387
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From: The Florida State University
Year: 2001
Model: Cherokee
Engine: I-6 4.0 L
Originally Posted by clayton3854
so what your saying is i should lay a bead on the side of the gasket that will mount too the diff cover then place the gasket. rtv side on the diff cover, then lay a bead on the gasket (then do i let dry? or no?) or just mount right too the pumkin n bolt on as tight as my hands can get it then let dry? then fasten in the crisscross pattern?


