Modified XJ Cherokee Tech XJ (84-01)
All modified tech questions. If it modifies your XJ beyond stock parts ask it here.
Sponsored by:
Sponsored by:

Cutting front fenders on (LCG) build

Thread Tools
 
Search this Thread
 
Old 01-24-2016, 02:06 AM
  #1  
Seasoned Member
Thread Starter
 
Joe Dirt's Avatar
 
Join Date: Aug 2009
Location: Murrieta, CA
Posts: 275
Likes: 0
Received 0 Likes on 0 Posts
Year: 1993
Model: Cherokee
Engine: 4L
Default Cutting front fenders on (LCG) build

I've cut my fenders as part of a Low Center of Gravity (LCG) build with a 3" lift (only 2" right now) and 33" tires. https://www.cherokeeforum.com/f46/jo...-build-220091/

After my first cuts, there is still a lot of metal in the way towards the rear of the front wheel well. It won't turn far without hitting metal. I'm concerned about how much I can cut, and where on the unibody, without screwing stuff up. I know a lot of other people have done this too. I'd appreciate some pictures and help on cutting metal back on those inner front metal pinch seams and whatnot.
Attached Images  
Old 01-24-2016, 09:29 AM
  #2  
CF Veteran
 
Fred/N0AZZ's Avatar
 
Join Date: Jul 2013
Location: Monett, MO.
Posts: 7,554
Likes: 0
Received 14 Likes on 14 Posts
Year: 1999
Model: Cherokee
Engine: 4.0
Default

Did you do a search here in the build section for that I know like you that some have done it in the past. I wish I could remember the name of the fellow that had one here that gave me the idea of re-grooving 35" off road tires for my beadlock wheels. He hasn't posted in a while.
Old 01-24-2016, 10:18 AM
  #3  
CF Veteran
 
XJlimitedx99's Avatar
 
Join Date: Jul 2012
Location: Andover, VT
Posts: 2,971
Received 226 Likes on 176 Posts
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0 L
Default

Cut away. There's really nothing to worry about on the front. Cutting front fenders on (LCG) build-image-2459259446.jpg Cutting front fenders on (LCG) build-image-1372368084.jpg Cutting front fenders on (LCG) build-image-4265550556.jpg Cutting front fenders on (LCG) build-image-1336653299.jpg

On the inner lip I just pounded it in with a sledge.

Last edited by XJlimitedx99; 01-24-2016 at 10:21 AM.
Old 01-24-2016, 10:23 AM
  #4  
CF Veteran
 
caged's Avatar
 
Join Date: Nov 2008
Location: Northern Ontario, Canada
Posts: 7,874
Received 94 Likes on 85 Posts
Year: 1990, 1999, 2000
Model: Cherokee
Engine: 4.0
Default

hell, there was a time where i cut my fenders up past the body line in the front and as far back as removing one of the lower mounting bolts. as for in front of the tire, go as far as you need.

but the rear fenders is another story. there is a pinch seam that if you cut past that, your rear quarters/fenders won't be attached to the floor of the unibody. but with a bit of sheet metal and a welder, you can always fix that.
Old 01-24-2016, 12:29 PM
  #5  
CF Veteran
 
Big David's Avatar
 
Join Date: Jun 2011
Location: Gainesville GA
Posts: 2,719
Received 42 Likes on 31 Posts
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
Default

You can follow the top of the old flare line.
Old 01-24-2016, 12:41 PM
  #6  
CF Veteran
 
Fred/N0AZZ's Avatar
 
Join Date: Jul 2013
Location: Monett, MO.
Posts: 7,554
Likes: 0
Received 14 Likes on 14 Posts
Year: 1999
Model: Cherokee
Engine: 4.0
Default

David don't you have 35's on a Low Cog setup?
Old 01-24-2016, 01:43 PM
  #7  
CF Veteran
 
Big David's Avatar
 
Join Date: Jun 2011
Location: Gainesville GA
Posts: 2,719
Received 42 Likes on 31 Posts
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
Default

No. I have 35s on about 6.5 inches & hacked fenders. I want to lower it when I get time.
I had 33s on a 3 inch lift with trimmed flares on my old XJ. I followed the old lines of the front flare & just trimmed the rear yo the pinch seam & bumpstoped both accordingly.


Last edited by Big David; 01-24-2016 at 01:47 PM.
Old 01-24-2016, 02:54 PM
  #8  
Seasoned Member
Thread Starter
 
Joe Dirt's Avatar
 
Join Date: Aug 2009
Location: Murrieta, CA
Posts: 275
Likes: 0
Received 0 Likes on 0 Posts
Year: 1993
Model: Cherokee
Engine: 4L
Default

Awesome. Thanks for the help.
Old 01-24-2016, 05:48 PM
  #9  
Seasoned Member
Thread Starter
 
Joe Dirt's Avatar
 
Join Date: Aug 2009
Location: Murrieta, CA
Posts: 275
Likes: 0
Received 0 Likes on 0 Posts
Year: 1993
Model: Cherokee
Engine: 4L
Default

I went back to cutting today. By the way, thanks for the photos of where to cut inside the front wheel well, and where to bend too. It seems to have pretty good clearance, even with only 2" of lift. My question now is if any of you have filled the void in front of the door with anything (plastic, metal, ect) to keep stuff out of there? I'd love to see what you did.
Attached Images   
Old 01-24-2016, 06:33 PM
  #10  
CF Veteran
 
unidentifiedbomb's Avatar
 
Join Date: May 2011
Location: DE
Posts: 6,098
Received 247 Likes on 206 Posts
Year: 1988
Model: Cherokee
Engine: I6 4.0
Default

Originally Posted by Joe Dirt
I went back to cutting today. By the way, thanks for the photos of where to cut inside the front wheel well, and where to bend too. It seems to have pretty good clearance, even with only 2" of lift. My question now is if any of you have filled the void in front of the door with anything (plastic, metal, ect) to keep stuff out of there? I'd love to see what you did.
Most use pool noodles, color is all up to you.
Old 01-24-2016, 07:16 PM
  #11  
Seasoned Member
Thread Starter
 
Joe Dirt's Avatar
 
Join Date: Aug 2009
Location: Murrieta, CA
Posts: 275
Likes: 0
Received 0 Likes on 0 Posts
Year: 1993
Model: Cherokee
Engine: 4L
Default

Originally Posted by unidentifiedbomb
Most use pool noodles, color is all up to you.
You just shove it in there, or do you seal it up with something?
Old 01-24-2016, 07:40 PM
  #12  
CF Veteran
 
unidentifiedbomb's Avatar
 
Join Date: May 2011
Location: DE
Posts: 6,098
Received 247 Likes on 206 Posts
Year: 1988
Model: Cherokee
Engine: I6 4.0
Default

Originally Posted by Joe Dirt

You just shove it in there, or do you seal it up with something?
Pretty sure you just shove it in there. You can take it out if you really want to clean everything up and then put it back in. Just helps so you don't get mud waiting for you when you open your door.
Old 01-24-2016, 08:35 PM
  #13  
CF Veteran
 
Big David's Avatar
 
Join Date: Jun 2011
Location: Gainesville GA
Posts: 2,719
Received 42 Likes on 31 Posts
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
Default

Stuff the noodle in there, it will not come out.
Old 01-31-2016, 11:14 PM
  #14  
Seasoned Member
Thread Starter
 
Joe Dirt's Avatar
 
Join Date: Aug 2009
Location: Murrieta, CA
Posts: 275
Likes: 0
Received 0 Likes on 0 Posts
Year: 1993
Model: Cherokee
Engine: 4L
Smile

I'm looking at just keeping the 2" lift on a LCG build. I've cut a lot of sheet metal and ordered extended rear bump stops. What parts should i look at? I'd love to see pictures and build info of other people's LCG builds.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
iluvmud
Wanted
3
03-03-2016 01:56 PM
LiamLikeNeeson
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
9
01-14-2016 04:48 AM
huntrrrrr
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
2
01-07-2016 11:18 AM
Jeep4L1fe
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
5
12-28-2015 11:06 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: Cutting front fenders on (LCG) build



All times are GMT -5. The time now is 03:11 PM.