custom bastard pack worries....
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Joined: Feb 2011
Posts: 517
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From: Apollo, PA
Year: 1996
Model: Cherokee
Engine: 4.0
I have a set of Toyota tacoma leafs. Still need cut off the frame. But will do so soon. I plan on cutting the eyes off and using the two top leafs and adding them to my stock leafs. Mine are almost completely flat. And can't afford new ones at this time. But want to get heavy duty ones when I can afford them. Anyways.....I was told by a fellow mechanic that the bastard pack thing is hard to do. How hard? I can't imagine it being too bad. any thing I need to know first? I am also replacing my leaf spring bushings at the same time. And adding 1 inch shackles too. Got them all cheap. Shackles are used but great shape. He says I should buy all the bolts and u bolts because they will break. Anyone break theirs? I hit them with pb blaster like product made by BG called In Force. Sprayed all the nuts and bolts and bushings down. Real good too. Jeep started clanking a little more after. So this needs done soon. But should I get new bolts? Also how hard is replacing the front leaf spring bushings? He mentioned they are very hard. And he said he wouldn't even do them. He has a 95 XJ 2 door 5 speed 4x4. Which he is also selling BTW. He replaced the rear bushings on the leaf springs. That's it. Which brought his back up a little I think. But he didn't have the sag mine has. I already replaced my shocks as well. I know this is long but I'm new to XJs and need some help! Better to know before hand. I don't want to get working on it and all the bolts break and I can't get anything back on. Any help or incite would be greatly appreciated. Thanks.
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Joined: Mar 2009
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From: Visalia, Kalifornia, ussa
Year: 1996
Model: Cherokee
Engine: 4.0
To instal a bastard pack you don't need to remove your stock springs at ALL or at least the XJ mainspring can stay inplace. To install the bushings you do have to remove the springs from the XJ. I can add or remove a leaf from my bastard packs in less than 30 minutes. Take me longer to go to the store to get the new center bolts.
Thread Starter
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Joined: Feb 2011
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From: Apollo, PA
Year: 1996
Model: Cherokee
Engine: 4.0
Originally Posted by Bustedknuckle
Who on Earth told you to use Taccoma springs??
Coming from someone who has bastard packed, don't.
Coming from someone who has bastard packed, don't.
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Thread Starter
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Joined: Feb 2011
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From: Apollo, PA
Year: 1996
Model: Cherokee
Engine: 4.0
Originally Posted by ericfx1984
I am sorry but this "mechanic" sounds like a moron
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Thread Starter
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Joined: Feb 2011
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From: Apollo, PA
Year: 1996
Model: Cherokee
Engine: 4.0
Originally Posted by 93gc40
To instal a bastard pack you don't need to remove your stock springs at ALL or at least the XJ mainspring can stay inplace. To install the bushings you do have to remove the springs from the XJ. I can add or remove a leaf from my bastard packs in less than 30 minutes. Take me longer to go to the store to get the new center bolts.
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Thread Starter
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Joined: Feb 2011
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From: Apollo, PA
Year: 1996
Model: Cherokee
Engine: 4.0
And BTW I am new at turning wrenches. I have a ton of tools I got from my grandfather. Also tons of other tools that the other mechanics have. I have yet to do a project like this on any truck.or 4x4. This is why I ask. All the guys are willing to help. I just don't want start and run into problems. I like to know first what could happen. Better safe then sorry. Any help would be great. Thanks
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Personally I see nothing wrong with the toyota leafs. I can't see much of a difference between those or the dakota or s10 leafs everyone else uses. If I had some laying around, I would have made a bastard pack already My main concern is I'm not sure if your factory u bolts will be long enough to accommodate the new leafs. If you figure there roughly 1/8th an inch thick, probably more. Make sure they will be long enough. I had a buddy nearly die because he skimped on buying new u bolts, personally I would say no less should be sticking out than the thickness of the nut your using... if that makes sense. Also don't forget after 100 miles or so to go back and retighten everything as the springs will settle Sorry for the long post but this is something I feel very strongly about, hope this helped
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Joined: Feb 2011
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From: Apollo, PA
Year: 1996
Model: Cherokee
Engine: 4.0
Originally Posted by mudrunner
Personally I see nothing wrong with the toyota leafs. I can't see much of a difference between those or the dakota or s10 leafs everyone else uses. If I had some laying around, I would have made a bastard pack already My main concern is I'm not sure if your factory u bolts will be long enough to accommodate the new leafs. If you figure there roughly 1/8th an inch thick, probably more. Make sure they will be long enough. I had a buddy nearly die because he skimped on buying new u bolts, personally I would say no less should be sticking out than the thickness of the nut your using... if that makes sense. Also don't forget after 100 miles or so to go back and retighten everything as the springs will settle Sorry for the long post but this is something I feel very strongly about, hope this helped
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Joined: Jan 2011
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From: Missouri
Year: 1996
Model: Cherokee
Engine: 4.0HO
I'm new to turning wrenches. Thanks for your "help". Don't comment if ur going to say something not very nice. Doesn't seem to me u have any real info to add. So if would please just not comment on this thread. I'm looking for a little help. Never had a vehicle like the XJ. Always Hondas. To all others who are willing to help thank you.
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I know we all have done this... but the info is out there man... it's simple to find... and if you had just looked it up you would not have had to wait for an answer
this mechanic is giving you bad info buddy... he likely just wants your money...
ok you want some info...
watch this...
the bushings are cake... you can remove them several ways... they can be pushed out, but I have seen people cut them out... and burn them out
the bastard pack will work with ANY 2.5" wide spring...
you will most likely need new u bolts, not because they will break, but because they extra leafs will make the leaf pack TOO thick for the stock packs
the stock XJ leafs are nearly flat from the factory
you should get new leaf spring clamps as the stock ones will be rusted to hell
you will need new leaf spring center bolts
more reading on the bastard pack... after this you are ready buddy...
https://www.cherokeeforum.com/f51/s1...ard-pack-1380/
http://www.jeepforum.com/forum/f11/3...fs-s10-597341/
http://www.lunghd.com/Tech_Articles/...udget_Lift.htm
http://www.rocklizardfabrications.co...dget_boost.htm
hope this helps... no hard feelings I hope...
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Joined: May 2011
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From: EAFB, SD
Year: 1994
Model: Cherokee
Engine: 4.0 HO
i wouldn't use tacoma leafs myself because i spend alot of days looking at them falling apart all the time. doing an actual bastard pack is not hard at all i built mine in less than an hour for both sides. make sure you get new pins and the stock ubolts probably will not be long enough. mine were not. i went to carquest and they have longer ones. i used hardened steel center pins found them at the hardware store. make sure the pin is thin enough to fit through all the leafs mine were different diameters so i had to reem out the XJ upper leaf.
i agree with him. you are on a public forum you will always get responses like that.
I'm new to turning wrenches. Thanks for your "help". Don't comment if ur going to say something not very nice. Doesn't seem to me u have any real info to add. So if would please just not comment on this thread. I'm looking for a little help. Never had a vehicle like the XJ. Always Hondas. To all others who are willing to help thank you.
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Thread Starter
Senior Member
Joined: Feb 2011
Posts: 517
Likes: 1
From: Apollo, PA
Year: 1996
Model: Cherokee
Engine: 4.0
Originally Posted by ericfx1984
Buddy you got it all wrong... I am certainly not trying to be 'mean'... But I am trying to steer you away from a mechanic that is going to bend you over do the deed and not take you out for dinner and movie...

I know we all have done this... but the info is out there man... it's simple to find... and if you had just looked it up you would not have had to wait for an answer
this mechanic is giving you bad info buddy... he likely just wants your money...
ok you want some info...
watch this...
the bushings are cake... you can remove them several ways... they can be pushed out, but I have seen people cut them out... and burn them out
Video Link: http://www.youtube.com/watch?v=vnHLwInfsGQ
the bastard pack will work with ANY 2.5" wide spring...
you will most likely need new u bolts, not because they will break, but because they extra leafs will make the leaf pack TOO thick for the stock packs
the stock XJ leafs are nearly flat from the factory
you should get new leaf spring clamps as the stock ones will be rusted to hell
you will need new leaf spring center bolts
more reading on the bastard pack... after this you are ready buddy...
https://www.cherokeeforum.com/f51/s1...ard-pack-1380/
http://www.jeepforum.com/forum/f11/3...fs-s10-597341/
http://www.lunghd.com/Tech_Articles/...udget_Lift.htm
http://www.rocklizardfabrications.co...dget_boost.htm
hope this helps... no hard feelings I hope...

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Last edited by kyledye25; Jul 6, 2011 at 09:09 PM.


