cracked manifold weld or upgrade
Thread Starter
Newbie
Joined: May 2012
Posts: 17
Likes: 0
From: butternut wi
Year: 1995
Model: Cherokee
Engine: 4.0
i found a small crack on my manifold today and was wondering if i should just have it welded up, find a stock replacement or if i should upgrade to a header? thanks for the help
-gaven
-gaven
Senior Member
Joined: Apr 2012
Posts: 691
Likes: 0
From: connecticut
Year: 1993
Model: Cherokee
Engine: 4.0l
Cheapest fix would be to weld it and if you have a good person welding it should last you a long time, if you opt to replace it a header will usually cost less than a stock replacement depending on the brand but you will also get some power gains going aftermarket.
Newbie
Joined: Aug 2012
Posts: 2
Likes: 0
From: northern california
Year: 1998
Model: Cherokee
Engine: 4.0
I have a crack in mine. I'm looking to upgrade to a header Edlebrock has a thicker flange. But Gibson has thicker wall tubing. I live in CA so those are the only two smog legal ones i've found. Any one have any experince with these?
CF Veteran
Joined: Jul 2011
Posts: 1,045
Likes: 1
From: Oceanside So Cal
Year: 88
Model: Cherokee (XJ)
Engine: 4.0 renix
I ran a gibson headers on my tow rig (K3500-7.4) and they were great,prob the thickest flanges and tubes on the market. Never a blown gasket in the 100,000 miles they were on there, and cal legal.
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What year is your Jeep? What is the material your headers are made of? Are they Stainless? If they are, they need to be welded with stainless rod of the same stainless alloy that your headers are made of. Also if they are welded, make sure you drill a small hole above the crack AND a small hole below the crack. This will stop the crack from traveling and getting bigger. I have been welding for many years and this is the best way of repairing the header.
CF Veteran
Joined: Oct 2011
Posts: 4,440
Likes: 3
From: Seal Beach, CA
Year: 1996
Model: Cherokee
Engine: 4.0 HO Straight Six
http://www.ineedparts.com/apn-jeep-e...-manifold.html
This. Unless you have the money for the Gibson headers, then do that.
This. Unless you have the money for the Gibson headers, then do that.
Thread Starter
Newbie
Joined: May 2012
Posts: 17
Likes: 0
From: butternut wi
Year: 1995
Model: Cherokee
Engine: 4.0
its a 1995, im pretty sure its the stock manifold, and how bad is it to remove the manifold, im just nervous about breaking off a bolt or stud and ending up worse off than i am because im currently driving my jeep to college 1-2 times a week at about 120 miles a trip and cant afford to have it broke down
Thread Starter
Newbie
Joined: May 2012
Posts: 17
Likes: 0
From: butternut wi
Year: 1995
Model: Cherokee
Engine: 4.0
i tore it all down and tried welding it but theres more cracking than i thought and alot of it is in between the down pipes by the collector and i cant get it sealed



