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99 xj keeps overheating

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Old 06-21-2016, 09:52 PM
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Default 99 xj keeps overheating

I have a 99 xj with lots of different mods.
It keeps over heating and here is the list I have done so far to fix this problem.
New water pump
New thermo
Clean radiator really well and pressure tested it.
Coolant flush and put new coolant in and got all the air out of the system as far as we can tell.
Also it has 3 aux. fans on the radiator 2 turn on with ignition and 1 on switch but always keep it on.
It will over heat after about 20 min running. Not sure what to do since it seems like we have done everything. Any help would be great.
Old 06-21-2016, 10:22 PM
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Originally Posted by RhysXJ
I have a 99 xj with lots of different mods.
It keeps over heating and here is the list I have done so far to fix this problem.
New water pump
New thermo
Clean radiator really well and pressure tested it.
Coolant flush and put new coolant in and got all the air out of the system as far as we can tell.
Also it has 3 aux. fans on the radiator 2 turn on with ignition and 1 on switch but always keep it on.
It will over heat after about 20 min running. Not sure what to do since it seems like we have done everything. Any help would be great.
So no mechanical fan? Could be your water pump
Old 06-21-2016, 10:27 PM
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Do you have a fan shroud on it?
Old 06-21-2016, 10:39 PM
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3 fans? 2 on one side 1 on the other? if the one on the other is trying to pull air instead of push it that could be the problem/ What kind of fans are they?
Old 06-22-2016, 12:50 AM
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What temp does the gauge say when you overheat ?
Old 06-22-2016, 12:03 PM
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Originally Posted by Martlor13
So no mechanical fan? Could be your water pump
No mechanical fan. Water pump is new
Old 06-22-2016, 12:04 PM
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Originally Posted by hemicuda1313
Do you have a fan shroud on it?
No
Old 06-22-2016, 12:08 PM
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Originally Posted by XJRed96
3 fans? 2 on one side 1 on the other? if the one on the other is trying to pull air instead of push it that could be the problem/ What kind of fans are they?
Just 3 fans that cover the whole radiator. And all pull the air. If I remember right they are just 8" electrical fans
Old 06-22-2016, 12:09 PM
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Originally Posted by andrewmp6
What temp does the gauge say when you overheat ?
250+
Old 06-22-2016, 12:32 PM
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Originally Posted by RhysXJ
Just 3 fans that cover the whole radiator. And all pull the air. If I remember right they are just 8" electrical fans
How many cfms do those fans pull? An 8 inch fan without a shroud isn't going to pull much air through the radiator, even with three you probably don't have anywhere near enough airflow, maybe three 11 inch fans with shrouds, or the stock fan setup.
Old 06-22-2016, 12:37 PM
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When is it overheating? A while ago I had an overheating issue and everything tested fine, however when it was under load it would over heat. Turned out my radiator was partially clogged, so it was letting coolant through but not enough to properly cool the engine. It would idle fine though. What state is your coolant in?
Old 06-22-2016, 01:03 PM
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Originally Posted by Rock Toy
How many cfms do those fans pull? An 8 inch fan without a shroud isn't going to pull much air through the radiator, even with three you probably don't have anywhere near enough airflow, maybe three 11 inch fans with shrouds, or the stock fan setup.
The fan set up is the http://www.dirtboundoffroad.com/featured/xj-%E2%80%93-electric-fan-conversion-kit/
They are 3 10" fans. It is meant to replace the stock set up but the shroud was broken so I took it off and it worked for a little while then the water pump gasket blew out and I replaced it and the the thermo and someone like up top. But I just didn't think the fans would need it
Old 06-22-2016, 01:04 PM
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Originally Posted by cpefy3
When is it overheating? A while ago I had an overheating issue and everything tested fine, however when it was under load it would over heat. Turned out my radiator was partially clogged, so it was letting coolant through but not enough to properly cool the engine. It would idle fine though. What state is your coolant in?
It will overheat at idle or load doesn't matter one takes longer than the other but it still overheats.
Old 06-22-2016, 01:16 PM
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You have to have a shroud to force air to be pulled through the radiator. Without a shroud you pull air from around the radiator reducing cooling.
Old 06-22-2016, 01:17 PM
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My guess is radiator. How old is it? Could be clogged as someone else said.


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