4.6L Stroker Cooling
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Joined: Feb 2011
Posts: 14,479
Likes: 805
From: Blunt, South Dakota
Year: 97
Model: Cherokee (XJ)
Engine: 4.6 stroker
The stock Radiator is 1 row of and others are 2 row Radiators so if you think about it the coolant in a 1 row radiator will pass though faster then a 2 row because there are 2 times more tubes for the coolant to go though and yes the 2nd row of tubes will get hotter air because the 1st row heats it up , so you do need good air flow so hood vents will help the air flow . so there is a lot to look at when looking at how hot your engine runs and when it runs hot .
It's all about coolant flow and air flow. The engineers who built these things were pretty smart.
Indeed.
Hey folks, new here but was following this thread for a while. I also have a golen 4.6 + alot of extra weight and lift. Above GVWR without towing for sure.
Temp reading results, each taking the same 8% grade for several miles at 65mph. The hill is about 8 miles from my house with some rolling grades leading up to it. Ambient temp was about 75 degrees.
Temp measured at crest of big hill. I also tested with a 1/2" restrictor in the upper hose to see if the flow was too high, and interestingly it did help in a couple scenarios.
With 1/2" flow restrictor in upper hose:
Mishimoto + 160 tstat = 230'
Mishimoto + 195 tstat = 220'
Stock + 195 tstat = 210'
No flow restrictor:
Mishimoto + 160 tstat = hit 220' before I even got to the hill, aborted
Mishimoto + 195 tstat = 215'
Stock + 195 tstat = 197' <----!!!
Still getting hot (up to 225) in 95 degree ambient desert sand. I am still running the heisco t-stat housing and pump, and a ZJ clutch...so not completely stock. May try OEM versions and report back at some point.
Temp reading results, each taking the same 8% grade for several miles at 65mph. The hill is about 8 miles from my house with some rolling grades leading up to it. Ambient temp was about 75 degrees.
Temp measured at crest of big hill. I also tested with a 1/2" restrictor in the upper hose to see if the flow was too high, and interestingly it did help in a couple scenarios.
With 1/2" flow restrictor in upper hose:
Mishimoto + 160 tstat = 230'
Mishimoto + 195 tstat = 220'
Stock + 195 tstat = 210'
No flow restrictor:
Mishimoto + 160 tstat = hit 220' before I even got to the hill, aborted
Mishimoto + 195 tstat = 215'
Stock + 195 tstat = 197' <----!!!
Still getting hot (up to 225) in 95 degree ambient desert sand. I am still running the heisco t-stat housing and pump, and a ZJ clutch...so not completely stock. May try OEM versions and report back at some point.
After a burping session and several heat cycles, I took it on a test drive. Immediately I started getting higher temps, up to 220 degrees just merging uphill onto the freeway. I put the stock rad back in and it's back to the normal 195-200 temps.
I have a hunch that there may be air-flow issues specific to my XJ at higher speeds. The temps do not rise in stop and go and come back down when I exit the freeway. But either way, the stock radiator still outperforms everything I've tried so far, by alot.
Last edited by djamps; May 23, 2023 at 10:06 AM.
Thread Starter
Seasoned Member
Joined: Nov 2011
Posts: 336
Likes: 76
Year: 1998
Model: Cherokee
Engine: Golen 4.6L
I’ve been in the mountain west with the stroker — southern Idaho, Utah, Colorado. All three areas get into the mid-90s.
Last edited by WillyXJ; Jun 30, 2023 at 10:35 PM.
CF Veteran




Joined: Aug 2018
Posts: 1,905
Likes: 346
From: Idaho
Year: 89
Model: Cherokee (XJ)
Engine: Peddles
Put a second temp sensor on head somewhere or i guess even probe tge radiator you should then be able to monitor thermostat.
I think youve put 2 tstats on in this thread. This may not be enough tstat count to get a good one that works properly installed.
I think youve put 2 tstats on in this thread. This may not be enough tstat count to get a good one that works properly installed.
Thread Starter
Seasoned Member
Joined: Nov 2011
Posts: 336
Likes: 76
Year: 1998
Model: Cherokee
Engine: Golen 4.6L
Last summer there were some 100ºF days where the XJ just couldn't shed the heat well enough (hit 235ºF). This past spring I took on a project to relocate the winch (not because I thought it would provide the required airflow through the radiator, but because I've been wanting it hidden for the past four years). In the process, I also bought a splash shield and found a Mopar 16 PSI radiator cap (the Champion came with a 13 PSI cap). Test results are in.
Mopar 195º thermostat, Mopar water pump, Mopar fans, Champion BC1193 radiator, Mopar 16 PSI radiator cap, Prestone 50/50 coolant, relocated winch, belly splash shield
While working on the winch relocation project, I did notice how dinged and plugged my A/C condenser is so that is next to replace.
Mopar 195º thermostat, Mopar water pump, Mopar fans, Champion BC1193 radiator, Mopar 16 PSI radiator cap, Prestone 50/50 coolant, relocated winch, belly splash shield
- 65mph cruise
- OAT 88-91°F
- Clear and sunny
- Water temps
- 197-199° with A/C on northbound (no efan override)
- 203-205° with A/C on southbound (no efan override)
- 199-203° idle no A/C, 194-196° idle no A/C and efan on
- Air temps
- 127° IAT northbound, 136° southbound, 161° idle
- 136° engine bay northbound, 145° southbound, 153° idle
The XJ body doesn't seem like the best design for channeling air into the radiator, and since the splash guard is missing on most of our XJs, with it being lifted, I suspect there's a point where flow through a multi-core radiator is actually reduced because it's easier for the air to flow over/under rather than thru the radiator.
Last edited by WillyXJ; Jun 12, 2024 at 10:38 PM.
Thanks for the update. Anything under 210 is a win in my experience.
I purchased a splash guard for my stroked/lifted jeep a long time ago but never put it on. I'll update the thread in the coming months when it heats up here with more findings as I think we're on to something with the air pressure issues in the engine bay. I've found that taking on steep and long grades, my temps are better in 4th+lockup than in 3rd+lockup at the same exact speed (without the stroker I could never do it in overdrive)... the increased mech fan speed is doing nothing.
I purchased a splash guard for my stroked/lifted jeep a long time ago but never put it on. I'll update the thread in the coming months when it heats up here with more findings as I think we're on to something with the air pressure issues in the engine bay. I've found that taking on steep and long grades, my temps are better in 4th+lockup than in 3rd+lockup at the same exact speed (without the stroker I could never do it in overdrive)... the increased mech fan speed is doing nothing.
Last edited by djamps; Jun 12, 2024 at 09:53 PM.
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