These XJ's are somewhat of a PIA to take apart.
Senior Member
Joined: Nov 2014
Posts: 892
Likes: 4
From: Lennox/Sioux Falls South Dakota
Year: 1996
Model: Cherokee (XJ)
Engine: 4.0 liter inline 6
I had to replace the gaskets on the upper and lower intake on my ford ranger 4.0 couple of weekends ago. It was a 8 hour job for me (shop wanted $600 just for labor). Replaced the exhaust header and the gasket on my XJ a couple of months ago, and it didn't take half as long, except the headers where not correct, and I had to hit them with a torch and a hammer to get the intake to fit. but if that had not been an issue, it would have been a 4 hour job, max.
Senior Member
Joined: Mar 2012
Posts: 974
Likes: 14
From: Racine, WI
Year: 1997
Model: Cherokee
Engine: 4.0
The truest and simplest answer to all of this is that cars are designed to leave the factory and be sold. They are not designed to be maintained/repaired long-term and certainly not by DIYers.
Thread Starter
Senior Member


Joined: Jan 2017
Posts: 541
Likes: 70
From: Southern MD
Model: Cherokee
My F-350 - you have to pull the cab to access the rear 1/2 of the engine.
The wonderful 4th gen F-fody whose hood isn't big enough pull it's own motor.
The truest and simplest answer to all of this is that cars are designed to leave the factory and be sold. They are not designed to be maintained/repaired long-term and certainly not by DIYers.
The truest and simplest answer to all of this is that cars are designed to leave the factory and be sold. They are not designed to be maintained/repaired long-term and certainly not by DIYers.
xj is hard to work on? son, you need to get out more. also whoever said long tubes on a 4th gen fbod were bad could use some help, too. oil pan removal is the only thing on a 4th gen fbody that sucks for what it is. like if you drop the pickup tube bolt during a cam swap and can't get it with a magnet.
::CF Moderator::





Joined: Dec 2016
Posts: 3,540
Likes: 416
From: SoCal
Year: 1987
Model: Cherokee (XJ)
Engine: 4.0
I think the XJ is one of the easiest vehicles to work on. They are just so simple and straight forward. Not much fancy stuff going on. I can name at least 100 other vehicles I have worked on that have been a lot worse.
My example. C5/C6 Corvette. So you have a rear main seal leaking. Well first thing is that you have to pull the trans. Well guess what? In order to get the trans out, you have to remove the entire rear cradle and suspension. Keep in mind, the trans is at the very back, not mated to the engine. So after you get the trans and stuff out, you still have a torque tube that needs to come out. After you get the torque tube out, you have to pop the clutch off to get to the seal. Then you can replace the $20 seal that took you 8 hours to get to just to spend another 8 hours putting it back together.
My example. C5/C6 Corvette. So you have a rear main seal leaking. Well first thing is that you have to pull the trans. Well guess what? In order to get the trans out, you have to remove the entire rear cradle and suspension. Keep in mind, the trans is at the very back, not mated to the engine. So after you get the trans and stuff out, you still have a torque tube that needs to come out. After you get the torque tube out, you have to pop the clutch off to get to the seal. Then you can replace the $20 seal that took you 8 hours to get to just to spend another 8 hours putting it back together.
CF Veteran

Joined: Apr 2016
Posts: 1,821
Likes: 61
From: Pasquotank, NC
Year: 1990
Model: Cherokee
Engine: 4.0
xj is hard to work on? son, you need to get out more. also whoever said long tubes on a 4th gen fbod were bad could use some help, too. oil pan removal is the only thing on a 4th gen fbody that sucks for what it is. like if you drop the pickup tube bolt during a cam swap and can't get it with a magnet.
Thread Starter
Senior Member


Joined: Jan 2017
Posts: 541
Likes: 70
From: Southern MD
Model: Cherokee
I was comparing to rebuilding my AMC Javelins and AMX's, those pony cars where a lot easier than the 90's XJ's
As far as the new stuff (F350, RAM Promaster), that goes to the shop.
As far as the new stuff (F350, RAM Promaster), that goes to the shop.
::CF Administrator::





Joined: Feb 2011
Posts: 14,479
Likes: 805
From: Blunt, South Dakota
Year: 97
Model: Cherokee (XJ)
Engine: 4.6 stroker
Work on any Ford Powerstroke.
The rest is gravy, LOL
Seriously, I think the only vehicle I've ever owned that was easier to work on was a VW bug.
The rest is gravy, LOL
Seriously, I think the only vehicle I've ever owned that was easier to work on was a VW bug.
CF Veteran

Joined: Apr 2016
Posts: 1,821
Likes: 61
From: Pasquotank, NC
Year: 1990
Model: Cherokee
Engine: 4.0
I hear you Slackdaddy. In order of ease to work on my cars: 79 Camaro, 90 XJ, 02 Camaro. The newer the car, the more of a nuisance. Unfortunately for you, I don't think many folks on this forum really worked on the old stuff. Lot of younger people from what I've noticed. These younger people are used to working on new cars and the XJs are much simpler than the new stuff.
Banned
Joined: Feb 2014
Posts: 2,379
Likes: 18
From: Florida
Year: 2000
Model: Cherokee(XJ)
Engine: Golen 4.6L
We also had a '59 Chevy truck that was a breeze to work on. The difference was size. The truck was just huge, with plenty of room to reach everything. It had nothing to do with American vs. foreign, either. My dad's '66 Corvette has a lot of the same problems the British cars had. It all has to do with the manufacturers squeezing more into smaller spaces.
So from my perspective, the XJ is still pretty easy to work on. Is it the easiest? Surely not. But it's certainly not the worst, and really not worth complaining about.
Seasoned Member
Joined: Mar 2014
Posts: 303
Likes: 2
From: Long Island, NY
Year: 1989
Model: Cherokee
Engine: 4.0
I hear you Slackdaddy. In order of ease to work on my cars: 79 Camaro, 90 XJ, 02 Camaro. The newer the car, the more of a nuisance. Unfortunately for you, I don't think many folks on this forum really worked on the old stuff. Lot of younger people from what I've noticed. These younger people are used to working on new cars and the XJs are much simpler than the new stuff.
CF Veteran
Joined: Jan 2012
Posts: 2,208
Likes: 5
From: Ocean County, NJ
Year: 1998
Model: Cherokee
Engine: 4.0L

As far as working on an XJ, pretty damn easy IMO. You can pretty much look at it and see how things come apart. Not like these new contraptions. It seems like everything has a sequence of layers.


