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my diy flares

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Old 08-11-2010, 05:48 PM
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Default my diy flares

So I came up with a real simple way to make some flat fender flares. I had some aluminum 1x3 sitting around the shop, and since I put some new wheels on my jeep I needed something on my fenders to make it look proportionate.
So I traced the curves of the fenders on a piece of cardboard and used a bench vise to make the bends. I didn't take any pictures of this process, but it's pretty much self explanitory. Here is my end result...
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XFletchJ (02-09-2024)
Old 08-11-2010, 05:58 PM
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looks nice, i'm gonna get arround to puttin my tj flares on sometime
Old 08-11-2010, 06:17 PM
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That looks sweet. only problem is those will bend at and kind of contact tho..but it looks great tho!!!
Old 08-11-2010, 06:23 PM
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looks really good.
Old 08-11-2010, 07:52 PM
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Originally Posted by Tankerblade
That looks sweet. only problem is those will bend at and kind of contact tho..but it looks great tho!!!
They're stronger than one would think. I install hurricane protection, and this angle is what we use on the bottoms of our roll down shutters for a landing. Some of the shutters are close to 200 lbs. I know they flex less than stock flares and bushwackers.
Old 08-13-2010, 10:21 PM
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Nice looking flare! How did you manage to get such a smooth curve from angle stock with out any kinking or bending?
Old 08-14-2010, 06:43 AM
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Originally Posted by DirtyJeeper
Nice looking flare! How did you manage to get such a smooth curve from angle stock with out any kinking or bending?
The 1" part would kind of bend back while I was making the bends. I was careful not to over bend, because correcting the over bend would make it kink. After I got the bend right, I just laid the flare on level ground and hit it with a hammer to straighten them out. It was so easy. The first flare took about 10 minutes, and the 2nd took about 5 minutes. The rear flares will be on soon, too.

Last edited by rollingstone; 08-14-2010 at 06:54 AM.
Old 08-14-2010, 11:11 AM
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not bad at all
Old 08-14-2010, 11:14 AM
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Looks good from here...Tj
Old 08-14-2010, 12:35 PM
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I need to get some flares back on my XJ soon. I'm just tempting fate in SoCal with my 33's sticking out. I hate fix it tickets! LOL. Don't have $400 to buy bushwackers or others. Besides, I like homebrew stuff much better. If you could add some more photos and some of the rear ones, would be great.
Old 08-14-2010, 11:59 PM
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Originally Posted by rollingstone
So I came up with a real simple way to make some flat fender flares. I had some aluminum 1x3 sitting around the shop, and since I put some new wheels on my jeep I needed something on my fenders to make it look proportionate.
So I traced the curves of the fenders on a piece of cardboard and used a bench vise to make the bends. I didn't take any pictures of this process, but it's pretty much self explanitory. Here is my end result...
hey i want some. if u could bend em for me ill pay for the metal and an extra (insert reasonable price here) and ill pay for shipping. just an idea
Old 08-15-2010, 06:19 AM
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Originally Posted by Sno_Blynd
hey i want some. if u could bend em for me ill pay for the metal and an extra (insert reasonable price here) and ill pay for shipping. just an idea
Where in NC are you located?
Old 08-17-2010, 12:18 AM
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id also like to see the rears when you get them done. looks nice!
Old 10-25-2010, 01:45 PM
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I finally got around to installing the rear flares that I made. I love the way it looks. Check it out.

I also painted my rims satin black and got my center caps in.
Attached Thumbnails my diy flares-flrbck.jpg   my diy flares-flrfront.jpg   my diy flares-done.jpg   my diy flares-p1020006.jpg  
Old 10-25-2010, 05:19 PM
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not bad man, looks pretty nice


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