2.5 ton
Seasoned Member
Joined: Nov 2009
Posts: 400
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From: Browns Valley/Grass Valley, CA
Year: 1994
Model: Cherokee
Engine: 98 4.0 swap
Heres that buggy me and a couple friends built using rockwells 2.5's not so bad to build one of these. much easier than modifying the heck out of 16 gauge sheet metal unibody.



and dont drive up a wall next to a pole it could slide off wall.



and dont drive up a wall next to a pole it could slide off wall.
Seasoned Member
Joined: Nov 2009
Posts: 400
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From: Browns Valley/Grass Valley, CA
Year: 1994
Model: Cherokee
Engine: 98 4.0 swap
thanks. it still took a few months of work to get all the parts together and build it. even shortened one side of the axles so shafts would be same length for easier trail fixes and carrying less parts in the tow rig. worked out quite well.
CF Veteran
Joined: Feb 2010
Posts: 5,420
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From: Soddy Daisy TN
Year: 97
Model: Cherokee
Engine: 4.0L
its mainly personal opinion.
but, there are reasons you dont see hardly any rock crawlers running 2.5's. the weight is the biggest problem, not only the weight of the axles, but the added weight of the bracing youll need to support the axles so the unibody doesnt burst into tears, and the weight of the wheel tire combo you will need to run to work with that bolt pattern.
they have no place on an XJ, d60's and ford 9's are more than enough to handle whatever you can throw at an xj.
but, like i said...if you're building some rediculous mud truck, then sure go with 2.5's and giant tires with a big motor.
sure, it will be "different" than most XJ's. but, different is not always a good thing.
im not saying that the 4.0 wont be able to turn them over, just no way they make enough power to turn the tires with any kind of real wheel speed
150lbs is ALOT of extra weight...dont know why you're talking like its not.
can i ask what kind of power and tires you run to warrant the need for 1ton axles?
hell my 8.8 only weighs 170
but, there are reasons you dont see hardly any rock crawlers running 2.5's. the weight is the biggest problem, not only the weight of the axles, but the added weight of the bracing youll need to support the axles so the unibody doesnt burst into tears, and the weight of the wheel tire combo you will need to run to work with that bolt pattern.
they have no place on an XJ, d60's and ford 9's are more than enough to handle whatever you can throw at an xj.
but, like i said...if you're building some rediculous mud truck, then sure go with 2.5's and giant tires with a big motor.
sure, it will be "different" than most XJ's. but, different is not always a good thing.
im not saying that the 4.0 wont be able to turn them over, just no way they make enough power to turn the tires with any kind of real wheel speed
150lbs is ALOT of extra weight...dont know why you're talking like its not.
can i ask what kind of power and tires you run to warrant the need for 1ton axles?
hell my 8.8 only weighs 170
That being said, I think rocks are overkill for a unitbody XJ. I've seen it done and it didn't end well. I was building a front 60 to match my rear but decided it was overkill for what I'm using it for and I often run 38s.
CF Veteran
Joined: Sep 2010
Posts: 4,968
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From: Salt Lake City, UT
Year: 2000
Model: Cherokee
Engine: 4.0L
why would you ever choose a 2.5 axle to spin a 36" tire? when a "little" d60 or 9" could do the job. its un-needed weight.
i strongly dont believe that a pair of 2.5's in an Xj is worth a damn on the trails or rocks. and i will still to that opinion until proven otherwise.
i strongly dont believe that a pair of 2.5's in an Xj is worth a damn on the trails or rocks. and i will still to that opinion until proven otherwise.
rocks are good for some but a limited amount of vehicels.
CF Veteran
Joined: Nov 2010
Posts: 1,140
Likes: 1
From: cape cod ma.
Year: 1998
Model: Cherokee
Engine: 4.0 i6
i agree (like stated before) its not a good setup IMO for a XJ. never said it was. he isn't running 36 inch tires, he will be running 49" tires. I used a 36" tire for your example of a 4.0l not being able to turn a 2.5 ton axle, compared to a D30 (which is what is what comes with most 4.0L) just saying a axle isn't hard to turn. the tire-gear ratio is what makes a vehicle lack wheel speed.
rocks are good for some but a limited amount of vehicels.
rocks are good for some but a limited amount of vehicels.
CF Veteran
Joined: Mar 2010
Posts: 6,685
Likes: 6
From: Jacksonville, FL
Year: 92
Model: Cherokee
Engine: 4.0
How can you compare the 8.8 to a rock. A 1/2 ton axle should weigh a lot less than a 2.5 ton and a rear always weighs less than a front and he was talking about the front. My front 44 weighs more than my ff rear 60, at least 100lbs more.
That being said, I think rocks are overkill for a unitbody XJ. I've seen it done and it didn't end well. I was building a front 60 to match my rear but decided it was overkill for what I'm using it for and I often run 38s.
That being said, I think rocks are overkill for a unitbody XJ. I've seen it done and it didn't end well. I was building a front 60 to match my rear but decided it was overkill for what I'm using it for and I often run 38s.
Seasoned Member
Joined: Nov 2009
Posts: 400
Likes: 0
From: Browns Valley/Grass Valley, CA
Year: 1994
Model: Cherokee
Engine: 98 4.0 swap
I bet if you just took some d44's front and rear or maybe a 60 rear 44 front and chromoly'd them and built them you probably would never have to worry bout strength issues. but no matter what if your hard on your stuff its gonna break so another way to look at it is whats not gonna break all the time but if it does be easy and cheap to replace. just my opinion.
CF Veteran
Joined: Feb 2010
Posts: 5,420
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From: Soddy Daisy TN
Year: 97
Model: Cherokee
Engine: 4.0L
I bet if you just took some d44's front and rear or maybe a 60 rear 44 front and chromoly'd them and built them you probably would never have to worry bout strength issues. but no matter what if your hard on your stuff its gonna break so another way to look at it is whats not gonna break all the time but if it does be easy and cheap to replace. just my opinion.
Seasoned Member
Joined: Nov 2009
Posts: 400
Likes: 0
From: Browns Valley/Grass Valley, CA
Year: 1994
Model: Cherokee
Engine: 98 4.0 swap
CF Veteran
Joined: Feb 2010
Posts: 5,420
Likes: 0
From: Soddy Daisy TN
Year: 97
Model: Cherokee
Engine: 4.0L
Oh I never said I'd put rocks in an XJ, wish I hadn't put the full widths under mine and had just sold it and built a buggy or just used the 9" I have sitting out back. But you know what they say about hindsight.
Rocks are overkill for anything less than a 44 and the biggest I ever run is a 38.
Rocks are overkill for anything less than a 44 and the biggest I ever run is a 38.
Seasoned Member
Joined: Nov 2009
Posts: 400
Likes: 0
From: Browns Valley/Grass Valley, CA
Year: 1994
Model: Cherokee
Engine: 98 4.0 swap
Oh I never said I'd put rocks in an XJ, wish I hadn't put the full widths under mine and had just sold it and built a buggy or just used the 9" I have sitting out back. But you know what they say about hindsight.
Rocks are overkill for anything less than a 44 and the biggest I ever run is a 38.
Rocks are overkill for anything less than a 44 and the biggest I ever run is a 38.
CF Veteran
Joined: Feb 2010
Posts: 5,420
Likes: 0
From: Soddy Daisy TN
Year: 97
Model: Cherokee
Engine: 4.0L
Too tall and I don't have enough gear for them. I only run them on special occasions where there is mud involved because the farther I am from it the better. It actually does better on 35s but I'm looking to go to 37s first of the year along with 5 something gears.



