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XJ Rocker Guard Build & Relocation

Old 05-17-2010, 11:27 PM
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Default >>>>>>>>>XJ Rocker Guard Build & Relocation<<<<<<<<<

thought of a better way to relocate my rocker guard instead of the way i had it before
here they are before i have done anything to them
now here im cutting the ends off there where a bit to long
here it is cut off
im grinding down the exes metal in the maim square tubing
you can see there was quite a bit
here it is grinned smooth

an idea of the way its going to be
hear are the end cut and redone

Last edited by realtreeaphd; 05-18-2010 at 03:11 PM. Reason: needed to add stuff
Old 05-17-2010, 11:38 PM
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Default rocker guard continuation

here are the square tubing cut to an angle {main mount} both cut to size\I/
here starting tak next pic"s welding together


here are both welded on
here they are {try on for size} welding tube the main mount







here it is finished
before



:::: please leave a comment tell me what you think:::::: thanks for looking

Last edited by realtreeaphd; 05-18-2010 at 03:09 PM.
Old 05-18-2010, 04:47 PM
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Looks great. I always appreciate attention to detail and this project looks like it was a lot of work to get the details right. I really like the angles underneath now, will make sliding off of rocks ect easier and the reinforcement flatbar looks pretty beef. Did you drill the holes purposely or were they already there? Just wondering because around here crud gets into everything. Also what kind of welder did you use? Welds look good, seems like it took a few passes to get sufficient heat on some of them, also a few of them look to be a little on top of the metal. Ive had similar problems with my buzz box before and im still working out the settings to get it just right.

Awesome project. Ill be doing something similar soon. I took my sliders off my ZJ and now i have to get them to fit on the XJ.

Good stuff. Thanks for sharing

-Mike
Old 05-18-2010, 05:59 PM
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when i had the metal they where like that already i was going to cover them up but haven't got to it yet.i definitely see where your going with that though. The welder is a Hobart 220 welder i love it it was worth every penny.
about the welds they are actually with only one pass exsept for the welds on the end tips of the rocker. but ya i definetly would recommend that welder to anybody doing a minimum of heavy/medium metal work, it works on exhaust pipes well but you just got to be careful with it or you'll burn through.
Thank you for your comment and ya if you ever have any questions please ask. Good luck on your projects.

Last edited by realtreeaphd; 05-18-2010 at 06:00 PM. Reason: just had to
Old 05-19-2010, 01:25 PM
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Wow, at first I thought you were just gonna weld the slider on top of the support arms, and I was like.....ummm. But then I kept going down and it turned out great! Very well done, and nice welds too.
Old 05-19-2010, 10:31 PM
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lol, cool thanks a lot.
Old 05-19-2010, 10:57 PM
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Looks like the support pieces will grab on the rock instead of slide.
Old 05-20-2010, 07:16 AM
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I like these man.. I'm not too good at welding, but maybe when I get some cash I might attempt a project like it. Nice job!
Old 05-20-2010, 08:53 AM
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Originally Posted by bryanboonern
Looks like the support pieces will grab on the rock instead of slide.
ya i know they will grab if they have to but that's why that metal is thick so if it do happen nothing will really happen. but i see what you mean, thanks
Old 05-20-2010, 08:58 AM
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Originally Posted by Banchez
I like these man.. I'm not too good at welding, but maybe when I get some cash I might attempt a project like it. Nice job!
well with welding all you got to do is practices on some scrap and you'll get good no problem iv only have been welding for about 5 months give or take....the welder part is most definitely the more pricey part but it is definitely worth it in the long run. Thanks
Old 05-23-2010, 02:50 PM
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;
Old 05-25-2010, 11:47 PM
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What are those above the rock gaurds?Oh forget it ,I see they are floor boards.lol.Looks good man.
Old 05-26-2010, 04:26 PM
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cool thanks alot
Old 05-26-2010, 04:30 PM
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going to start doing some stuff this week more pics up soon if the weather stops, thanks again
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