Tube Bumper Build - Emphasis on Functional Stinger
I'm sure a few of you saw the tube bender station thread I did a few weeks back. That's my buddies shop HLCfab.com and typically he produces Land Rover offroad parts, but we finally got around to making a bumper for the XJ. The idea here was to focus on a functional stinger so I thought why not tie it directly to the frame mounts and bring it from the bottom up. That's just what we did. The main tubing is 1.75" x 0.120" wall DOM with the support tubes for the stinger using 1.50" x 0.188" DOM. The frame mounts and recovery boxes are all 1/4" plate with 1" x 2" recovery points supporting the back plate. The grand total weight is 90.8lbs and uses 6 Gr.8 bolts on each side. The back plate will get a winch behind the cross member shortly, but I've got a pretty serious car project I'm working on so it's gonna have to wait for the moment. The main thing is that I can recover from the front finally and it looks sweet 
Every good build starts with a beer, ha.





Still missing tube end caps, the cross tube, the box plates, and recovery points. The stinger main hoop is sleeved inside with 1.50" x 0.188" DOM


I only snapped a couple pictures tonight b/c I was pressed for time, so I'll post more detailed ones tomorrow.


Every good build starts with a beer, ha.





Still missing tube end caps, the cross tube, the box plates, and recovery points. The stinger main hoop is sleeved inside with 1.50" x 0.188" DOM


I only snapped a couple pictures tonight b/c I was pressed for time, so I'll post more detailed ones tomorrow.

Last edited by s14unimog; Oct 13, 2011 at 09:25 PM.
::Regional Moderator::
Joined: Aug 2011
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From: Jacksonville, NC
Year: 1993
Model: Cherokee
Engine: I6 4.0L HO
Wana fab me one lol id pay for materials lol and shipping and total value of product....just saying man that's better then some of the bumpers I see in some mags. Or on here...good job man
Thanks man!
Thanks for the props, we really tried for something unique and functional. Give Denny a shout and he'll quote ya one. 706-248-2758
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Do it up!
Thanks bud, I'm in love with it! Can't wait to see it in action @ Uwharrie next weekend!
Here are the close ups I promised, sorry for the dew, took these this morning before work.




Thanks bud, I'm in love with it! Can't wait to see it in action @ Uwharrie next weekend!
Here are the close ups I promised, sorry for the dew, took these this morning before work.




Last edited by s14unimog; Oct 14, 2011 at 10:06 AM.
Member
Joined: Mar 2011
Posts: 185
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From: Southern Indiana
Year: 1988
Model: Cherokee
Engine: I6 4.0L
Hey man I love your bumper! I have been planning on building a one very similar for a while now. You did one of the best jobs I've seen building it out of tube. In my opinion tube bumpers look the best. Keep up the good work!
CF Veteran
Joined: Apr 2011
Posts: 7,842
Likes: 2
From: Loveland CO
Year: 1993
Model: Cherokee
Engine: l6
Originally Posted by jcwclm
Looks good. Not really a fan of the squared stinger though.
Senior Member
Joined: Mar 2010
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From: Hampton, Virginia
Model: Cherokee
Engine: none other

seriously why be a sheep
? (dont take offince) reg stingers are played out. although i do like a reg stinger as much as the next guy....but i think he did a great job incorperating the square stinger and making it flow with the rest of the bumper and jeep. ive seen some horrible square stingers but this one is very nice.
Thanks! Electric over hydraulic ftw.
that thing needs scratches from being used as it was built for
seriously why be a sheep
? (dont take offince) reg stingers are played out. although i do like a reg stinger as much as the next guy....but i think he did a great job incorperating the square stinger and making it flow with the rest of the bumper and jeep. ive seen some horrible square stingers but this one is very nice.
seriously why be a sheep
? (dont take offince) reg stingers are played out. although i do like a reg stinger as much as the next guy....but i think he did a great job incorperating the square stinger and making it flow with the rest of the bumper and jeep. ive seen some horrible square stingers but this one is very nice.

