Square tube roof rack
CF Veteran
Joined: Feb 2012
Posts: 6,468
Likes: 18
From: Forest Hill, Maryland
Year: 1998
Model: Cherokee
Engine: 4.0L
I used 1" square tubing that's 1/8" thick. It's going to be heavy, but I want to be able to use it to put stuff up there, and i mean a lot of stuff. me and my buddies are actually thinking of strapping a dirtbike up there so we don't have to put it on the trailer and save room. basically I'll be hauling 2 ATVS, a 250cc Dirtbike, and a 80cc dirtbike on the roof along with riding gear and such. think I'll be good cause there's another build on here and he put 2250 lbs on his rack no problem.
Senior Member
Joined: Dec 2011
Posts: 922
Likes: 1
From: Centralia, Wa
Year: 1997
Model: Cherokee
Engine: 4.0
Looks great man! I have similar one I just finished this weekend. Just gotta figure out a way to attach my hi-lift, shovel, and figure out what I'm going to do with the lights.
I used 1x1 .095 wall and I can walk around inside it and jump up and down and it doesn't even care.


After I applied a finish to it.


The idea with the 45* in the front is the house the lights behind the metal so they don't get ripped off by limbs and what not.
I used 1x1 .095 wall and I can walk around inside it and jump up and down and it doesn't even care.


After I applied a finish to it.


The idea with the 45* in the front is the house the lights behind the metal so they don't get ripped off by limbs and what not.
Thread Starter
CF Veteran
Joined: May 2011
Posts: 2,320
Likes: 0
From: Aurora, Co
Year: 1995
Model: Cherokee
Engine: 4.0 HO
Originally Posted by Slimgoaty
Looks great man! I have similar one I just finished this weekend. Just gotta figure out a way to attach my hi-lift, shovel, and figure out what I'm going to do with the lights.
I used 1x1 .095 wall and I can walk around inside it and jump up and down and it doesn't even care.
After I applied a finish to it.
The idea with the 45* in the front is the house the lights behind the metal so they don't get ripped off by limbs and what not.
I used 1x1 .095 wall and I can walk around inside it and jump up and down and it doesn't even care.
After I applied a finish to it.
The idea with the 45* in the front is the house the lights behind the metal so they don't get ripped off by limbs and what not.
Thread Starter
CF Veteran
Joined: May 2011
Posts: 2,320
Likes: 0
From: Aurora, Co
Year: 1995
Model: Cherokee
Engine: 4.0 HO
Originally Posted by NorCalJeep
How heavy is it. I plan to make mine out of sq tube too. Looks great BTW.
Senior Member
Joined: Dec 2011
Posts: 922
Likes: 1
From: Centralia, Wa
Year: 1997
Model: Cherokee
Engine: 4.0
I'd make them to order but but shipping would be crazy I'm sure. Figure i'm into it about 150$ and I would sell them locally for about 500.
Thread Starter
CF Veteran
Joined: May 2011
Posts: 2,320
Likes: 0
From: Aurora, Co
Year: 1995
Model: Cherokee
Engine: 4.0 HO
Originally Posted by Rearwardassist
Has anyone seen weldable mounts that go inside the factory roof rack track?
CF Veteran
Joined: Jun 2011
Posts: 2,460
Likes: 0
From: Dayton, Ohio
Year: 1992
Model: Comanche
Engine: 4.0
Looks good finished!
And Slimgoatythe rack may not care but those gutter mounts will....If youre going to put stuff like that up there I would try and figure out a new way to mount it other than what you have on there right now.
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And Slimgoatythe rack may not care but those gutter mounts will....If youre going to put stuff like that up there I would try and figure out a new way to mount it other than what you have on there right now.
Sent using CF mobile
Senior Member
Joined: Dec 2011
Posts: 922
Likes: 1
From: Centralia, Wa
Year: 1997
Model: Cherokee
Engine: 4.0
Originally Posted by Zacks98
Looks good finished!
And Slimgoatythe rack may not care but those gutter mounts will....If youre going to put stuff like that up there I would try and figure out a new way to mount it other than what you have on there right now.
Sent using CF mobile
And Slimgoatythe rack may not care but those gutter mounts will....If youre going to put stuff like that up there I would try and figure out a new way to mount it other than what you have on there right now.
Sent using CF mobile
Member
Joined: Jul 2011
Posts: 151
Likes: 0
From: Greensburg, Pennsylvania
Year: 1998
Model: Cherokee
Engine: 4.0
Im looking to make a rack similar to yours, maybe alittle longer with a built in lightbar and a spare tire mount. I was wondering though how high you made yours, like how long are your inside supports between the top and bottom rails of the rack
Thread Starter
CF Veteran
Joined: May 2011
Posts: 2,320
Likes: 0
From: Aurora, Co
Year: 1995
Model: Cherokee
Engine: 4.0 HO
Originally Posted by 1998CherokeeXJ
Im looking to make a rack similar to yours, maybe alittle longer with a built in lightbar and a spare tire mount. I was wondering though how high you made yours, like how long are your inside supports between the top and bottom rails of the rack


