yea you can no problem, this was the first thing i have made like this

thanks i actually picked up a couple sheets of that stuff from the local hardware store, had it at 50% off. all of that plus a little left over was only 10 bucks

 

This is one I built for my buddies' YJ. I did the whole thing for $425. Cost of materials was about $175. And it can hold approx. 1,000 lbs.

 

that's pretty fancy

 

what did u use to mount it to the rails?
Thanks

 

Yea i sure did. have not had a problem with it yet. it actually took almost three hours to mount it. those cross rails are tougher than they look. the only week point is the button housing on the rails. where you push the button to slide the rail. i am looking to fab up some gutter mounts

 

Any chance of a write up and posting some plans?

 

There has been a write up a little while back. https://www.cherokeeforum.com/f58/home-brew-emt-roof-rack-21684/

I just went with the basic idea and built it the way i wanted it.
Here is a mini write up from me for you though.

you will need
four 10' pieces of 1" emt conduit (Rails)
three 10' pieces of 1/2" emt conduit (floor)
about 8' of 1/4" x 1" aluminum strip (supports)
2 boxes of self tapping screws
3' of 3/4" galvanized steel pipe (for bushings) from plumbing section
1" Tube bender (rent)
four 1" u bolts (to mount)
2 pieces of thin 12" x 24" diamond plate (optional)
buy a big big square (10 bucks at lowes)
i used the square to make a jig out of 2x4 wood. that was my template to make sure all of my bends were the same.

if you use your factory roof rack to mount it on your width will be 42". my length is 58" but this depends on what you want.


take 1 piece of conduit, make your measurements (mine was 58" front to back) this will probably sound confusing but i will try to explain anyway. your piece of conduit is 120" long. minus 120" by 58" and that leaves you with 62. half of 62" is 31". now you should measure in 31" from one end of the conduit and mark it, now do the same from the other end. you should have 58" in between both your marks. there is a star on the bender. use that as your marker every time and bend 2 90 degree bends into it so it looks like this [. Take the other 3 pieces and bend them the exact same way. you can cut off the excess later to make it 42" wide. make sure all your pieces are exactly the same. now overlap them like this [] and using a square. Measure 10 times cut once. cut off the same amount on each end to make it 42" wide when the ends are butted together.
you will have to grind some of the outer diameter of the 3/4" galvanized steel pipe for it to fit inside the 1" emt. then after it will fit inside the emt, cut four 6" pieces. this will be used to connect both sides of the emt conduit. put 3" in one side and secure and then the other 3" inside the other side.
now use your bushings to connect each side top and bottom and make sure they are the exact same. great thing about self tapping screws is that you can removed them and fix your mistakes unlike welding.
With the aluminum strip. cut it into 5" pieces. Or however tall you want it. it should make around 18 or 19. make sure they are all the same length. you will need to predrill these holes. i used a gig on this also to make sure all my holes in each end would look the same. i will try to upload more pics of these items and jigs tonight. evenly space however many supports you want on each side. i started in the middle of each side then 1/2'd each remaining distance and put another support. when the top and bottom are connected now is a good time to grind down any flaws or sharp points you want to. i ground down flush the ends of my supports. you will need to do this atleast on the bottom to install your floor later.
now once all that is done you can install the floor. measure from one side to the other. you can see on the pics in my profile that i connnected my flooring right under my supports. once you have cut all your 1/2" conduit pieces to the same length. you will need to flatten each end so they will connect flush on the bottom of the rack. predrill these holes and then install. grind down the rough edges. if you want to put thin pieces of diamond plate sheet metal on the corners, now is the time. this is up to you and you can make it look the way you want it. i hope i have explained everything and it is understandable. good luck and send me some pics when your done. there was a lot of measuring and squaring up. this was the first thing i have ever made and fab'd up. i only made one mistake, i said that just to say this. if you take your time and make sure your measurments are good. it is easy.

hopefully i didn't leave anything out

let me know how it works out for you.
later
rusty

 

Wow, thank you very much!!

 

cool! i might use this also!

 

How did you mount it to the rack system?

 

If you are talking about my rack i used 1" U bolts