Replacing Rear 1/4 Panel
Thread Starter
Seasoned Member
Joined: Jul 2009
Posts: 306
Likes: 0
From: Los Angeles
Year: 1992
Model: Cherokee
Engine: 4.0L HO
Hello All,
My XJ's driver side 1/4 panel has a pretty big dent in it. It was rear ended a while back and pushed the under side in a bit. It's not too pretty looking.
How hard is it to replace? I'm still learning how to weld. I'd like to save some $$ and could use some pointers. I have most of the tools in garage.
Cheers!
My XJ's driver side 1/4 panel has a pretty big dent in it. It was rear ended a while back and pushed the under side in a bit. It's not too pretty looking.
How hard is it to replace? I'm still learning how to weld. I'd like to save some $$ and could use some pointers. I have most of the tools in garage.
Cheers!
CF Veteran
Joined: Jan 2011
Posts: 2,765
Likes: 0
From: Littleton, CO
Year: 1991
Model: Cherokee
Engine: 2001 4.0L
get a few good spot weld cutter bits....you have about 50 to drill out to get the old 1\4 off. i did it once, and i would rather go buy a new cherokee than do it ever again!!.....super thin sheet metal is not the best to learn to weld on either. it takes some getting used to. its pretty easy to blow holes all over the place or warp your work.
also, make sure to clean ALL the old paint off before welding.
also, make sure to clean ALL the old paint off before welding.
MJ>XJ
Joined: Mar 2009
Posts: 17,836
Likes: 7
From: Griffin, G.A.
Year: 1990
Model: Comanche
Engine: 4.0 I6
You said lower section so you may look into doing a 1/4 cut fold away... from the bend down behind the wheel make it all disappear... if your damage is low enougg it may be easier to do this... mine was also rearended on the drivers side and I was able to hide all by lifting the panel... let me see if I got a pic of what I mean...
Yep.... before and after...
Yep.... before and after...
Junior Member
Joined: Mar 2011
Posts: 63
Likes: 0
From: Grand Rapids, MI
Year: 1988
Model: Cherokee
Engine: 4.0
Yup, if I were you, I would have a body shop weld it in for you. Save you lots of time and energy to get it done right. Also, I agree that the super think sheet metal is incredibly hard to learn on
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