Rear shock relocation
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Joined: Oct 2010
Posts: 209
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From: Duluth MN
Year: 1990
Model: Cherokee
Engine: 4.0
I had an issue with my stock shackles hitting the body, so I needed to install a pair of lift shackles, but my rear shocks didn't have enough travel and bottomed out before I had enough droop to install the shackles. I searched around and didn't find a
Thread about this, so I just winged it and did this:
I cut the stock mounts off, and I cut the round mount off.

I ground off the factory weld and was able to slide it inside a 1-1/4 pipe.

I measured that the stock mounts stuck out 2-1/4 inches from the axle tube so I cut off the pipe 2.5 inches back from the flat part that the shock bushing ends up on.

After I cut it off, I was able to fit the MIG gun inside the pipe to weld the inside seem too.

I used a flapper disk to "notch" the end of the pipe so it fit on the axle tube. I used a chunk of exhaust tubing that was about the size of the axle tube as a reference. You'll have to test fit it on the axle tube afew times to get a good fit.

Then I welded the new Mounts onto the axle.
Thread about this, so I just winged it and did this:
I cut the stock mounts off, and I cut the round mount off.

I ground off the factory weld and was able to slide it inside a 1-1/4 pipe.

I measured that the stock mounts stuck out 2-1/4 inches from the axle tube so I cut off the pipe 2.5 inches back from the flat part that the shock bushing ends up on.

After I cut it off, I was able to fit the MIG gun inside the pipe to weld the inside seem too.

I used a flapper disk to "notch" the end of the pipe so it fit on the axle tube. I used a chunk of exhaust tubing that was about the size of the axle tube as a reference. You'll have to test fit it on the axle tube afew times to get a good fit.

Then I welded the new Mounts onto the axle.
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Joined: Jun 2009
Posts: 2,611
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From: Michigan
Year: 1987 MJ, 1973 J2000, 1986 XJ, 08 JK
Model: Comanche (MJ)
Engine: 4.0L H.O
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Thread Starter
Member
Joined: Oct 2010
Posts: 209
Likes: 0
From: Duluth MN
Year: 1990
Model: Cherokee
Engine: 4.0
I thought about welding a nut in the pipe and just using a chevy style threaded shock mount...but then I remembered I'm not planning on keeping this D35 for long.
CF Veteran
Joined: Jun 2011
Posts: 1,074
Likes: 1
From: Fort Collins, CO
Year: 2000
Model: Cherokee
Engine: 4.0
I just sheared off the threaded part of the lower mounts, one side in the rear. Found this thread and I'd like to do something similar to both sides as well as fix my broken upper shock mounts.... As for the lower, I'm just looking for a shouldered bolt, anyone have a size recomendation? 18mm was too large and 5/8 I think it was was a little loose.. This was test fitting in the bottom of an old shock though, not sure how packed out the bushing was...
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