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Rear bumper

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Old Nov 5, 2011 | 11:17 AM
  #1  
JerseyJeep'n's Avatar
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From: south jersey
Year: 2001
Model: Cherokee
Engine: 4.0L
Default Rear bumper

So me and my friend had some free time yesterday. We're both 18 an I think we did a pretty nice job. Went and picked up the steel got started around 1030 an finished around 5 ish.


Rear bumper-image-4115495068.jpg

Here is the start of it. Chopped the 2x4x3/16 square tubing to size first.
I used 1/4 inch plate for my supports to be welded to and bolted in.
The brackets to hold the bumper to the plate is 2x2x3/16
We welded the brackets on first than held the bumper up and tacked it on.


Rear bumper-image-45254280.jpg

After it was tacked together we unbolted it an finished up the welds.


Rear bumper-image-2248349800.jpg



Rear bumper-image-3435221219.jpg

We also added 1x1 square tubing as angle supports of the plate but I didn't get any pictures


Rear bumper-image-1257400862.jpg

Than I added some bed liner

And here is the outcome. It's not done I also want to add a few more things.

Rear bumper-image-2128947089.jpg



Rear bumper-image-221757324.jpg

Didn't get to get all the pictures I wanted to in the process. But this is the basics of what I did. Let me know what you think
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Old Nov 6, 2011 | 10:33 PM
  #2  
Turbo-LT1's Avatar
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looks like a good budget bumper to me.... i am doing the same thing to mine... a bar with some tabs on it... simple but effective... only thing is that i would of capped the ends for longevity, mud and water gets in there and stays in there... next thing you know you got a pile of rust
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Old Nov 6, 2011 | 10:45 PM
  #3  
19cherokee96's Avatar
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From: southern ohio
Year: 1996
Model: Cherokee
Engine: 4.0 HO
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pretty much the exact same one i did except i put some 1"x1" tubing around the bottom just to change the look
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Old Nov 6, 2011 | 11:43 PM
  #4  
99 Purple XJ's Avatar
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From: Long Island N.Y.
Year: 1999
Model: Cherokee
Engine: I6 4.0
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Liking it alot simple and effective is my modo lol if you dont mind me asking how much did you pay for that steel im looking to build a bumper my self
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Old Nov 7, 2011 | 12:11 AM
  #5  
The Blacksmith's Avatar
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From: Ny
Year: 1995
Model: Cherokee
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its still bolted to thin factory sheet metal

I wouldnt do any heavy recovery with it without adding unibody tie ins into the unibody channels.

nice work for your first build tho, anything is better than stock
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Old Nov 7, 2011 | 08:19 AM
  #6  
JerseyJeep'n's Avatar
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yeah i wasnt looking to use it for recovery. just make it look a little nicer and i will be capping the ends. i cant decide if i wanna cap the ends or continue the bumper and have it run up the side. the steel and tabs and d rings cost me 48 dollars
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Old Nov 7, 2011 | 06:49 PM
  #7  
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Year: 1996
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I would cap it until you decide you can always add on after
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Old Nov 7, 2011 | 07:58 PM
  #8  
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Thats excellent!!!!
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Old Jan 17, 2012 | 11:33 PM
  #9  
JerseyJeep'n's Avatar
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From: south jersey
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Well it's been a little while but the bumper is almost finished. I did the cut and fold method for the read lower quarter panels. Rivet them in and sealed it up and bed linered it. From there we just continued our plan.

Started by building the side pieces. Wanted to have them continue to run in the same line as the fender.


Rear bumper-image-2181883716.jpg

Than we added 1x1 square tubing to attach it to the body an the bumper.


Rear bumper-image-2893531693.jpg

Once that was done we worked on filling the gap under the tail lights. Had some scrap pieces laying around todo that.

Than we capped all the pieces off. Runnin out of time we cleaned up the welds real quick and threw a few coats of bed liner on it. Here's how it turned out.


Rear bumper-image-2557308389.jpg






Rear bumper-image-2647918465.jpg

Still wanna do a few small things and clean up a few spots a little better with the grinder. But I think it looks good so far
Attached Thumbnails Rear bumper-image-1369467146.jpg  

Last edited by JerseyJeep'n; Jan 17, 2012 at 11:39 PM.
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Old Jan 18, 2012 | 06:40 AM
  #10  
wildcat's Avatar
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From: Kingwood, Texas
Year: 1989
Model: Cherokee
Engine: 4.0
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looks good. I like how you filled in under the tail lights.
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Old Jan 18, 2012 | 07:11 AM
  #11  
Chex_Mex's Avatar
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From: Houston, Tx
Year: 1999
Model: Cherokee
Engine: 4.0L
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Very nicely done how much did it run you to do all that, thinkin bout a rear bumper myself
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Old Jan 18, 2012 | 08:07 AM
  #12  
brookhart63's Avatar
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From: cedar rapids
Year: 99
Model: Cherokee
Engine: 4 ohh
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Nice looking bumper. The corners look huge but maybe it is just the picture. Good fab work for a young guy.
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Old Jan 18, 2012 | 11:11 AM
  #13  
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From: Utardiland
Year: whats left of a 91
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Engine: one that makes noise
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looks good, is it tied into the unibody or just the 2 weak factory points?
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Old Jan 18, 2012 | 11:17 AM
  #14  
JerseyJeep'n's Avatar
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From: south jersey
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i do have it tied into the unibody at points. the corners do look very large in the picture but in person it looks nice. i like the boxy look of it. in the end i would say it ran me about 65-75 at the very most. including the d rings and tabs. not to bad at all
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Old Feb 27, 2012 | 07:14 PM
  #15  
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From: anchorage , ak jber
Year: 1987
Model: Cherokee
Engine: 4.0
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what was the measurements on the mounting brackets ie hole size and where the go? very nice though that is what i want to do with mine!
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