Fabrication & builders section. All fabrication posts go here.
XJ/MJ/ZJ/WJ Only projects go here. Questions belong in modified tech.

Hudfab Exo Build

Thread Tools
 
Search this Thread
 
Old May 9, 2012 | 10:46 PM
  #136  
K2dark_xj's Avatar
CF Veteran
 
Joined: Apr 2011
Posts: 1,173
Likes: 3
From: Maine
Year: 1999
Model: Cherokee
Engine: 4.0 inline 6
Default

love the cage build. a cage is on the list for me when I get another xj after college (my 99 will be a mall crawler). my dad taught me to weld when I was 12(6th grade) and he's been doing it for 30 years and is pretty close with his steel supplier. so I can build it myself. But what do you do if you want your bumper off? would it hurt the structural integrity to bolt the cage to the bumpers? or is is better to just cut it off if I had to take the bumpers off? I've always wondered about this...

edit: or even weld on short "stubs" to the bumper than have a hitch style pin that can secure the cage when the tubing slides over the stubs?

Last edited by K2dark_xj; May 9, 2012 at 10:49 PM.
Reply
Old May 9, 2012 | 11:17 PM
  #137  
Daltonamorph's Avatar
Seasoned Member
 
Joined: Dec 2010
Posts: 309
Likes: 0
From: Frisco, Texas
Year: 1999
Model: Cherokee
Engine: 4.0L I6
Default

Originally Posted by K2dark_xj
love the cage build. a cage is on the list for me when I get another xj after college (my 99 will be a mall crawler). my dad taught me to weld when I was 12(6th grade) and he's been doing it for 30 years and is pretty close with his steel supplier. so I can build it myself. But what do you do if you want your bumper off? would it hurt the structural integrity to bolt the cage to the bumpers? or is is better to just cut it off if I had to take the bumpers off? I've always wondered about this...

edit: or even weld on short "stubs" to the bumper than have a hitch style pin that can secure the cage when the tubing slides over the stubs?
You can use weld flanges close to the bumper. It wouldn't hurt the strength at all. That's what alot of guys do when they put a crossbrace over the engine so they can still remove the motor without hacking up their cage work
Reply
Old May 10, 2012 | 07:31 PM
  #138  
K2dark_xj's Avatar
CF Veteran
 
Joined: Apr 2011
Posts: 1,173
Likes: 3
From: Maine
Year: 1999
Model: Cherokee
Engine: 4.0 inline 6
Default

Originally Posted by Daltonamorph
You can use weld flanges close to the bumper. It wouldn't hurt the strength at all. That's what alot of guys do when they put a crossbrace over the engine so they can still remove the motor without hacking up their cage work
ohh yea forgot about the crossbrace. that's cool. when the time comes, I just want to make sure I do it right.
Reply
Old May 10, 2012 | 08:57 PM
  #139  
MallCrawlXJ's Avatar
Thread Starter
CF Veteran
 
Joined: Jan 2011
Posts: 2,765
Likes: 0
From: Littleton, CO
Year: 1991
Model: Cherokee
Engine: 2001 4.0L
Default

I personally do not use flanges. I weld my cages straight to the bumpers and sliders. I dont plan on ever taking my bumpers off. I can get the winch out, and the engine fits over the stinger with my cherry picker.

On an engine cage, I would use flanges.
Reply
Old Jun 30, 2012 | 12:27 PM
  #140  
Olaus's Avatar
Newbie
 
Joined: Jun 2012
Posts: 7
Likes: 0
From: Longmont
Year: 94
Model: Cherokee
Engine: 4.0
Default

hey man this looks sick. Just got my 1st jeep and want to build an exo for it so I can wheel with my kids in the back. where is your shop at? I'm north of Denver a bit.
Reply
Old Jul 1, 2012 | 07:42 AM
  #141  
MallCrawlXJ's Avatar
Thread Starter
CF Veteran
 
Joined: Jan 2011
Posts: 2,765
Likes: 0
From: Littleton, CO
Year: 1991
Model: Cherokee
Engine: 2001 4.0L
Default

Originally Posted by Olaus
hey man this looks sick. Just got my 1st jeep and want to build an exo for it so I can wheel with my kids in the back. where is your shop at? I'm north of Denver a bit.

My shop is in Wheat Ridge at 44th and Ward. Pretty much I-70 and Ward.
Reply
Old Jul 23, 2012 | 07:52 PM
  #142  
91XJMudMan's Avatar
Senior Member
 
Joined: Aug 2009
Posts: 558
Likes: 0
From: Mildenhall, United Kingdom
Year: 1996
Model: Cherokee
Engine: 4.0L H.O.
Default

You mentioned a rear stinger tire carrier a while back. Did you ever make it? and when my jeep and I get back stateside, I might need to give you a call for an Exo/internal cage. I have very specific ways I want it to be built, I just don't have the tools or expertise to make it myself
Reply
Old Jul 23, 2012 | 08:39 PM
  #143  
George's Limited XJ's Avatar
Member
 
Joined: Oct 2010
Posts: 238
Likes: 0
From: NJ
Year: 2000 Limited, Black
Model: Cherokee
Engine: V12 Dual Turbos
Default

Super cool! These exos look mean on XJs. Wish I could get one
Reply
Old Jul 24, 2012 | 06:38 AM
  #144  
MallCrawlXJ's Avatar
Thread Starter
CF Veteran
 
Joined: Jan 2011
Posts: 2,765
Likes: 0
From: Littleton, CO
Year: 1991
Model: Cherokee
Engine: 2001 4.0L
Default

Originally Posted by 91XJMudMan
You mentioned a rear stinger tire carrier a while back. Did you ever make it? and when my jeep and I get back stateside, I might need to give you a call for an Exo/internal cage. I have very specific ways I want it to be built, I just don't have the tools or expertise to make it myself
I have built a couple now...never built one on this Jeep though.

Send me a PM if you need any info.

Originally Posted by George's Limited XJ
Super cool! These exos look mean on XJs. Wish I could get one
Thanks!
Reply
Old Jul 26, 2012 | 04:58 PM
  #145  
XJABUSER's Avatar
Newbie
 
Joined: May 2012
Posts: 39
Likes: 0
Model: Cherokee
Default

Way coool cage Saul
Reply
Old Jul 27, 2012 | 07:09 AM
  #146  
MallCrawlXJ's Avatar
Thread Starter
CF Veteran
 
Joined: Jan 2011
Posts: 2,765
Likes: 0
From: Littleton, CO
Year: 1991
Model: Cherokee
Engine: 2001 4.0L
Default

Thanks!

Who is Saul?....My name is Dustin

Last edited by MallCrawlXJ; Jul 27, 2012 at 07:14 AM.
Reply
Old Aug 10, 2012 | 02:52 AM
  #147  
iyzak the xj's Avatar
Junior Member
 
Joined: Jul 2012
Posts: 87
Likes: 0
From: North Carolina
Year: 1994
Model: Cherokee
Engine: 4.0ho
Default

sorry

Last edited by iyzak the xj; Aug 10, 2012 at 04:14 AM.
Reply
Old Aug 10, 2012 | 04:13 AM
  #148  
iyzak the xj's Avatar
Junior Member
 
Joined: Jul 2012
Posts: 87
Likes: 0
From: North Carolina
Year: 1994
Model: Cherokee
Engine: 4.0ho
Default

thanks my wife is mad at me now, i REALLY REALLY want one!
looks amazing man, just like the rest of your work, keep up the good work!
Reply
Old Sep 20, 2012 | 07:09 PM
  #149  
jerseyjeep's Avatar
Junior Member
 
Joined: Sep 2012
Posts: 81
Likes: 0
Year: 1996
Model: Cherokee
Default

unreal,urban assault vehicle
Reply
Old Sep 20, 2012 | 09:07 PM
  #150  
motorcharge's Avatar
CF Veteran
 
Joined: Mar 2012
Posts: 1,369
Likes: 0
From: Richmond, VA
Model: Cherokee
Default

This thread makes me really sad that I don't have a tube bender.
Reply



All times are GMT -5. The time now is 10:34 AM.