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Homemade Roof Rack without Welding

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Old 11-15-2011, 01:28 PM
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here's mine,
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About 150 invested in it, including the 20 bucks to weld the gutter mounts on.
Moved my 4 bed house on it. the only rattle is the Hi-Lift
Can get better pic if anyone is interested
Old 11-16-2011, 06:20 PM
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nice job looks tight
Old 11-23-2011, 11:57 PM
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I decided to build one today,and it turned out really well....Really happy with the build.



Old 11-24-2011, 07:53 AM
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Just foundering what u guys bent it with?
Old 11-24-2011, 07:54 AM
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Sorry I ment woundering
Old 11-24-2011, 03:23 PM
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You can get the 90 degree angles for the corners at lowes. Here is a couple pics of the finished product.



Old 11-24-2011, 09:38 PM
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Yeah I have heard of people making them that way and I work with the stuff all of the time.so I have a lot laying around.
Old 11-24-2011, 09:39 PM
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It looks real good man.good looking jeep!
Old 11-24-2011, 09:45 PM
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Originally Posted by Mike_Cobra03
You can get the 90 degree angles for the corners at lowes. Here is a couple pics of the finished product.
I see that u cut your front finders was it hard and do u have any pic
Old 11-24-2011, 09:47 PM
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Good question! i want to cut and bend my fenders this weekendjust like that! Any advice?
Old 11-25-2011, 09:48 AM
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Kind of related, but what's the rule on why some Cherokee's have full roof rails and some have half? Mine has half, but I see quite a few that have full rails out there. Anybody?
Old 11-25-2011, 10:00 AM
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I think it has to do with which year your XJ is. My 98 has full and my 2000 has half.
Old 11-28-2011, 02:14 PM
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Originally Posted by 94cherokeeman
I see that u cut your front finders was it hard and do u have any pic
On my fenders it wasnt hard, I made a templet out of tape of where i wanted my lines to be cut. Then I took a cutting wheel on a angle cutter and followed my tape around. Make sure you watch out for your washer fluid jug its right behind the fender, so dont cut up to high.

I also just done the back if you check out my picture album. I made a slit in both sides where its starts to curve then i bent them over and hammered them flat. It turned out really good.
Old 11-28-2011, 02:36 PM
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Originally Posted by Mike_Cobra03

On my fenders it wasnt hard, I made a templet out of tape of where i wanted my lines to be cut. Then I took a cutting wheel on a angle cutter and followed my tape around. Make sure you watch out for your washer fluid jug its right behind the fender, so dont cut up to high.

I also just done the back if you check out my picture album. I made a slit in both sides where its starts to curve then i bent them over and hammered them flat. It turned out really good.
Im doing this on a phone I can't look at your album but I would like to see them
Old 11-28-2011, 05:11 PM
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Originally Posted by Mad Max
Kind of related, but what's the rule on why some Cherokee's have full roof rails and some have half? Mine has half, but I see quite a few that have full rails out there. Anybody?
Interesting point, I have the same truck as you and it seems to have full rails. As far as fender trimming is concerned I did quite a bit on mine when I installed a set of BW flats.

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