Fabrication & builders section. All fabrication posts go here.
XJ/MJ/ZJ/WJ Only projects go here. Questions belong in modified tech.

Homemade 1-ton steering

Thread Tools
 
Search this Thread
 
Old Nov 10, 2012 | 10:11 AM
  #1  
xjfirefighter's Avatar
Thread Starter
CF Veteran
 
Joined: Jan 2011
Posts: 1,021
Likes: 0
From: Rochester
Year: 2001
Model: Cherokee
Engine: 4.0
Default Homemade 1-ton steering

been doing some research over the past couple days and heres what ive come up with

(2) 48" sections of 1.5"x .219 DOM 1.063 I.D. tubing

(4) Tie rod ends from rockauto.com cheap vs moog
-ES2234R $10/ $24
-ES2027L $12/ $24
-ES2233L $5 / $24
-ES2026R $15/ $23

(4) Threaded Inserts from wfoconcepts.com
7/8 -18TPI 1.063"i.d. $44

(4) Tapered Inserts ruffstuffspecialtuies.com
$32

(4) 7/8 -18TPI jam nuts ruffstuffspecialties.com
$12

(1) Poly spacer jcroffroad.com
$7

Total $137-$188 depending on what TREs you go with, Im going to get the moog ones for a little extra added insurance. If i left anything out let me know. Hopefully will be ordering this stuff this week and i get some pics up of the progress
Reply
Old Nov 10, 2012 | 12:06 PM
  #2  
DeftwillP's Avatar
Member
 
Joined: Jul 2011
Posts: 226
Likes: 0
Model: Cherokee
Default

Yeah, free DOM is cool.
Reply
Old Nov 12, 2012 | 10:30 PM
  #3  
x91j's Avatar
CF Veteran
 
Joined: Oct 2009
Posts: 5,390
Likes: 3
From: Chicago IL
Year: 1997
Model: Cherokee
Engine: 4.0 Straigh 6
Default

any pics?
Reply
Old Nov 13, 2012 | 11:34 AM
  #4  
xjfirefighter's Avatar
Thread Starter
CF Veteran
 
Joined: Jan 2011
Posts: 1,021
Likes: 0
From: Rochester
Year: 2001
Model: Cherokee
Engine: 4.0
Default

I'm ordering the parts this week, and waiting on the dom. Since its free I can't really complain when I get it
Reply
Old Nov 14, 2012 | 02:25 PM
  #5  
tomborsari's Avatar
Seasoned Member
 
Joined: Aug 2011
Posts: 406
Likes: 0
From: Agawam, MA
Year: 1994
Model: Cherokee
Engine: 4.0L I6
Default

ES2026R and ES2027L are the high angle drag link tres, correct?
Reply
Old Nov 14, 2012 | 07:39 PM
  #6  
xjfirefighter's Avatar
Thread Starter
CF Veteran
 
Joined: Jan 2011
Posts: 1,021
Likes: 0
From: Rochester
Year: 2001
Model: Cherokee
Engine: 4.0
Default

Originally Posted by tomborsari
ES2026R and ES2027L are the high angle drag link tres, correct?
Yes IIRC
Reply
Old Nov 15, 2012 | 09:00 PM
  #7  
FISHIES848's Avatar
CF Veteran
 
Joined: May 2011
Posts: 2,320
Likes: 0
From: Aurora, Co
Year: 1995
Model: Cherokee
Engine: 4.0 HO
Default

Originally Posted by xjfirefighter
been doing some research over the past couple days and heres what ive come up with

(2) 48" sections of 1.5"x .219 DOM 1.063 I.D. tubing

(4) Tie rod ends from rockauto.com cheap vs moog
-ES2234R $10/ $24
-ES2027L $12/ $24
-ES2233L $5 / $24
-ES2026R $15/ $23

(4) Threaded Inserts from wfoconcepts.com
7/8 -18TPI 1.063"i.d. $44

(4) Tapered Inserts ruffstuffspecialtuies.com
$32

(4) 7/8 -18TPI jam nuts ruffstuffspecialties.com
$12

(1) Poly spacer jcroffroad.com
$7

Total $137-$188 depending on what TREs you go with, Im going to get the moog ones for a little extra added insurance. If i left anything out let me know. Hopefully will be ordering this stuff this week and i get some pics up of the progress
Look at my thread. Just finished my over the knuckle 1 ton build.
Reply
Old Nov 18, 2012 | 11:49 AM
  #8  
xjfirefighter's Avatar
Thread Starter
CF Veteran
 
Joined: Jan 2011
Posts: 1,021
Likes: 0
From: Rochester
Year: 2001
Model: Cherokee
Engine: 4.0
Default

Originally Posted by FISHIES848

Look at my thread. Just finished my over the knuckle 1 ton build.
Nice , love the setup but not sure on the heims . I need something more readily available in case of a failure. Just ordered the tre's today. Total price was 100 bucks, going to do a little more shopping around on the rest of the stuff
Reply
Old Nov 18, 2012 | 03:27 PM
  #9  
xjfirefighter's Avatar
Thread Starter
CF Veteran
 
Joined: Jan 2011
Posts: 1,021
Likes: 0
From: Rochester
Year: 2001
Model: Cherokee
Engine: 4.0
Default

Got 4 threaded inserts for 30 bucks, 3 knuckle tapers for 27 bucks. Total with out the dom tubing is 157.27
Reply
Old Nov 24, 2012 | 05:18 PM
  #10  
xjfirefighter's Avatar
Thread Starter
CF Veteran
 
Joined: Jan 2011
Posts: 1,021
Likes: 0
From: Rochester
Year: 2001
Model: Cherokee
Engine: 4.0
Default

Finally got most if everything in, have to order one more tapered insert and the.dom tubing.
Attached Thumbnails Homemade 1-ton steering-forumrunner_20121124_181838.jpg  
Reply
Old Nov 25, 2012 | 02:47 PM
  #11  
xjfirefighter's Avatar
Thread Starter
CF Veteran
 
Joined: Jan 2011
Posts: 1,021
Likes: 0
From: Rochester
Year: 2001
Model: Cherokee
Engine: 4.0
Default

Upon doing a little more research, the tapered inserts from ruff stuff will not work with the drag link tres (es2026r -es2027l). Luckily TMR customs had them for about 6 bucks apiece . Should be here in 2 weeks though
Reply
Old Nov 25, 2012 | 02:57 PM
  #12  
ktmracer419's Avatar
CF Veteran
 
Joined: Sep 2007
Posts: 4,869
Likes: 14
Default

ive built this steering a couple times.

if you don't have a steep drag link angle you can get away without using the poly spacer.

also the ES2233L tie rod end will need to be reamed or drilled out (for the insert) to accept the drag link end.

If you go over the knuckle you will need to ream it out opposite of what the taper is already I do believe.

you seem to know what you are doing, but just incase (as i have seen it done before) make sure ya get the ends in the right places! I have seen people put them in the wrong place, and while it still worked, they wore quicker and bent more easily.
Reply
Old Nov 25, 2012 | 03:27 PM
  #13  
xjfirefighter's Avatar
Thread Starter
CF Veteran
 
Joined: Jan 2011
Posts: 1,021
Likes: 0
From: Rochester
Year: 2001
Model: Cherokee
Engine: 4.0
Default

Thanks for the info. Haven't decided if I'm going OTK yet. I'm using the inserts I ordered from TMR for the pitman arm and the es2233l tre. And the ones from.ruffstiff for the knuckles
Reply
Old Nov 26, 2012 | 07:54 PM
  #14  
xjfirefighter's Avatar
Thread Starter
CF Veteran
 
Joined: Jan 2011
Posts: 1,021
Likes: 0
From: Rochester
Year: 2001
Model: Cherokee
Engine: 4.0
Default

Anybody know how long I should make the draglink ?, the tie rod I'm going to cut at 48"
Reply
Old Nov 26, 2012 | 07:57 PM
  #15  
ktmracer419's Avatar
CF Veteran
 
Joined: Sep 2007
Posts: 4,869
Likes: 14
Default

build the tie rod first. just measure knuckle to knuckle with the old steering in.

then at ride height with the tie rod and steering wheel centered., measure from the hole in the es2233l end and the hole in the pitman arm.
Reply



All times are GMT -5. The time now is 03:36 AM.