Fabrication & builders section. All fabrication posts go here.
XJ/MJ/ZJ/WJ Only projects go here. Questions belong in modified tech.

Half Door project

Thread Tools
 
Search this Thread
 
Old May 29, 2014 | 10:49 AM
  #16  
TheRoflWaffle's Avatar
Member
 
Joined: Oct 2013
Posts: 170
Likes: 1
From: Buffalo, New York
Model: Cherokee
Default

Originally Posted by XJGunny
Thanks.

The latch release Is simple. The rod that normally released the latch was trimmed down and attached to the billet piece you see. Pressing down on it releases the door latch from the striker. It's spring loaded so it pops back up to the same position.
The billet "button" is actually a switch extension that is normally used for hydraulic/airbag switch boxes. I've built a few mini trucks and had a few laying around. They work out perfect and look cool as a door button.
That's ****ing brilliant. I honestly never would've thought of that..
Reply
Old May 29, 2014 | 11:53 AM
  #17  
Lowrange2's Avatar
Junior Member
 
Joined: May 2008
Posts: 15,016
Likes: 11
From: +34° 25' 35.67", -81° 21' 12.04"
Year: 1993
Engine: 4.0
Default

Lookin good. I'll be doing the same thing soon, I just don't plan to try to make mine as pretty as yours. I also plan to cut a little differently.

I definitely plan to use the same latch idea that you used. I wonder if it'll work just as well on the back doors.

I plan to cut like so:

Name:  Halfdoors_zps97670c4c.jpg
Views: 168
Size:  156.6 KB
Reply
Old May 29, 2014 | 07:18 PM
  #18  
TheRoflWaffle's Avatar
Member
 
Joined: Oct 2013
Posts: 170
Likes: 1
From: Buffalo, New York
Model: Cherokee
Default

Wouldn't that kill the structural support?

Edit: wait, i notice you're a cool-cat with a roll cage, hahah

Last edited by TheRoflWaffle; May 29, 2014 at 07:19 PM. Reason: mhu eyes dun deceived me
Reply
Old May 29, 2014 | 07:33 PM
  #19  
JerrytheJeep's Avatar
CF Veteran
 
Joined: Aug 2011
Posts: 1,994
Likes: 8
From: San Jose
Year: 89
Model: Cherokee
Engine: 4.0 I6
Default

Originally Posted by TheRoflWaffle
Wouldn't that kill the structural support?

Edit: wait, i notice you're a cool-cat with a roll cage, hahah
Doors have no role in structural support of the vehicle.
Reply
Old May 29, 2014 | 08:08 PM
  #20  
XJGunny's Avatar
Thread Starter
Seasoned Member
 
Joined: Nov 2012
Posts: 401
Likes: 5
From: NC
Year: 2001
Model: Cherokee
Engine: 4.slow
Default

Thanks low range.

I'm not sure about the rear door working the same for the release. I have an extra set of rear doors but no latch to look at.

I worked on them a little more today and got them pretty damn smooth around the cut. I'm going to pull off the door trim and emblems later and totally smooth out everything in prep for primer.
Reply
Old May 29, 2014 | 11:46 PM
  #21  
TheRoflWaffle's Avatar
Member
 
Joined: Oct 2013
Posts: 170
Likes: 1
From: Buffalo, New York
Model: Cherokee
Default

Originally Posted by JerrytheJeep
Doors have no role in structural support of the vehicle.
As far as i knew an XJ's frame could bend and twist without the doors?
Reply
Old May 29, 2014 | 11:51 PM
  #22  
884x4's Avatar
CF Veteran
 
Joined: Feb 2013
Posts: 1,802
Likes: 2
From: Justin, TEXAS
Year: 1988
Model: Cherokee
Engine: 4.0
Default

Originally Posted by TheRoflWaffle
As far as i knew an XJ's frame could bend and twist without the doors?
It will do that with doors if you don't have unibody stiffeners
Reply
Old May 30, 2014 | 12:34 AM
  #23  
TheRoflWaffle's Avatar
Member
 
Joined: Oct 2013
Posts: 170
Likes: 1
From: Buffalo, New York
Model: Cherokee
Default

Originally Posted by 884x4
It will do that with doors if you don't have unibody stiffeners
Fair enough.
Reply
Old May 30, 2014 | 06:19 AM
  #24  
Lowrange2's Avatar
Junior Member
 
Joined: May 2008
Posts: 15,016
Likes: 11
From: +34° 25' 35.67", -81° 21' 12.04"
Year: 1993
Engine: 4.0
Default

Originally Posted by TheRoflWaffle
Wouldn't that kill the structural support?

Edit: wait, i notice you're a cool-cat with a roll cage, hahah
I normally pull all 4 doors off anytime this thing moves. The doors always stay at home and only go on to keep some of the weather out since I don't have a garage. Once I cut the doors in half I'll leave them on. No, modifying the doors does not effect the structural integrity. (Especially with the cage. )

Originally Posted by XJGunny
Thanks low range.

I'm not sure about the rear door working the same for the release. I have an extra set of rear doors but no latch to look at.

I worked on them a little more today and got them pretty damn smooth around the cut. I'm going to pull off the door trim and emblems later and totally smooth out everything in prep for primer.
The rear latch is the only reason I'm planning to leave the back half of the door handle in the rear. If I could get away with cutting straight across I probably would.
Reply
Old May 30, 2014 | 10:27 AM
  #25  
TheRoflWaffle's Avatar
Member
 
Joined: Oct 2013
Posts: 170
Likes: 1
From: Buffalo, New York
Model: Cherokee
Default

Originally Posted by Lowrange2
I normally pull all 4 doors off anytime this thing moves. The doors always stay at home and only go on to keep some of the weather out since I don't have a garage. Once I cut the doors in half I'll leave them on. No, modifying the doors does not effect the structural integrity. (Especially with the cage. )
Fair enough, hahah. I plan to stiffen up the frame on my WJ and go doorless all summer (if i can get the money), but, i don't know yet. High school budgets are a *****.
Reply
Old Jun 1, 2014 | 02:30 PM
  #26  
XJGunny's Avatar
Thread Starter
Seasoned Member
 
Joined: Nov 2012
Posts: 401
Likes: 5
From: NC
Year: 2001
Model: Cherokee
Engine: 4.slow
Default

Did a test fit before if got completely done and ready for paint. I also cut the passenger side door. Got excited and went for a test drive around the neighborhood. They are perfect for me. Got me much more motivated to get them done.
Attached Thumbnails Half Door project-image-3627081749.jpg   Half Door project-image-2720487687.jpg   Half Door project-image-2632628004.jpg  
Reply
Old Jun 1, 2014 | 02:34 PM
  #27  
XJGunny's Avatar
Thread Starter
Seasoned Member
 
Joined: Nov 2012
Posts: 401
Likes: 5
From: NC
Year: 2001
Model: Cherokee
Engine: 4.slow
Default

Here are some pics with measurements.
Attached Thumbnails Half Door project-image-2999967630.jpg   Half Door project-image-2794135767.jpg   Half Door project-image-540295148.jpg   Half Door project-image-1232152339.jpg   Half Door project-image-2380419607.jpg  

Half Door project-image-3768316975.jpg  
Reply
Old Jun 3, 2014 | 05:52 PM
  #28  
TheRoflWaffle's Avatar
Member
 
Joined: Oct 2013
Posts: 170
Likes: 1
From: Buffalo, New York
Model: Cherokee
Default

Think those would work on a WJ door?

But, how is it if you want to rest your arm? It seems super low.

They look great though!
Reply
Old Jun 3, 2014 | 06:06 PM
  #29  
XJGunny's Avatar
Thread Starter
Seasoned Member
 
Joined: Nov 2012
Posts: 401
Likes: 5
From: NC
Year: 2001
Model: Cherokee
Engine: 4.slow
Default

I don't know if they'd work or not. You can just grab some tape and mark out how ever you want. It's pretty much what I did.

The "new" top of the door is 1/4" higher than where the original arm rest was. It does look low but they worked out perfect.
Reply
Old Jun 4, 2014 | 12:11 AM
  #30  
TheRoflWaffle's Avatar
Member
 
Joined: Oct 2013
Posts: 170
Likes: 1
From: Buffalo, New York
Model: Cherokee
Default

I might go do that tomorrow and just get a feel for it! What'd you do for the inner panel? (I have power doors and what not...). Did you just take the trim off? Or cut it?
Reply



All times are GMT -5. The time now is 07:34 AM.