Box rockers and floor repair?
Thread Starter
Member
Joined: Jul 2011
Posts: 100
Likes: 0
From: Finland
Year: 1990
Model: Cherokee
Engine: 4.0 RENIX
Can someone who has done rockers from square tube to xj, advise me? Is it easier to do when you have floors out. I plan to do new floors and rockers and was thinking which to do first. thanks already for helping.
I would do one or the other first. not both at the same time. since there is no frame on these Cherokee's you may run the risk of tweaking the body. I would box the Rockers first and then do the floor. Doing the Rockers first will give you a strong back bone so things don't get out of alignment.
Thread Starter
Member
Joined: Jul 2011
Posts: 100
Likes: 0
From: Finland
Year: 1990
Model: Cherokee
Engine: 4.0 RENIX
LOOking very good and thanks for advises, Boxes first sounds reasonable. but I have to use tube sizes what are available here,jonboy: you used 2"x6"? We dont have that size here in finland. Ill have to make some measurements and do a sketchup to show. I can afford welder after the christmas, so no hurry now. Im thinking of new Kemppi minarcmig evo 180A inverter with a mixgas, sad here is no used ones available, thats because those are so dam good machines.
I have mine go all the way back to the unibody and as you can see it comes past the door about an inch you can probably get away with 5 in wide and I would not go more than 3 in high and i would go with 3/16s thick not 1/4 like I did but that is what I had laying around. I am just a small town country boy but are you guys metric over there
Trending Topics
Originally Posted by DeftwillP
It' creepy how close this looks like mine with the exception of how clean it is on top.
Seasoned Member
Joined: Feb 2011
Posts: 300
Likes: 0
From: east mesa, AZ
Year: 1993
Model: Cherokee
Engine: rebuilt 4.0
Jonboy do you have more pictures of how you welded up your inner fenders? Looks really clean and well done. Been thinkin of doin mine like that
Thread Starter
Member
Joined: Jul 2011
Posts: 100
Likes: 0
From: Finland
Year: 1990
Model: Cherokee
Engine: 4.0 RENIX
I have mine go all the way back to the unibody and as you can see it comes past the door about an inch you can probably get away with 5 in wide and I would not go more than 3 in high and i would go with 3/16s thick not 1/4 like I did but that is what I had laying around. I am just a small town country boy but are you guys metric over there
Yes, metric here. I found seller for 150x50x5mm rectangular tube, it's 6"x2" and ~3/16"
, (other options are 4"x2" 5/32" and 4 3/4"x2 3/8" and 5/32-3/16").
Originally Posted by GRANDLICH
Jonboy do you have more pictures of how you welded up your inner fenders? Looks really clean and well done. Been thinkin of doin mine like that
No I just have the pic of them finished but all I did was make a series of passes to build it up and blend it together nicely it was not easy that's for sure but it was worth the effort
Seasoned Member
Joined: Feb 2011
Posts: 300
Likes: 0
From: east mesa, AZ
Year: 1993
Model: Cherokee
Engine: rebuilt 4.0
Thread Starter
Member
Joined: Jul 2011
Posts: 100
Likes: 0
From: Finland
Year: 1990
Model: Cherokee
Engine: 4.0 RENIX
Member
Joined: Apr 2011
Posts: 102
Likes: 0
From: mount Vernon, Ohio
Year: 1992 2 door sport
Model: Cherokee
Engine: 4.0
I'm hoping to do my rockers tomorrow. I am going to use 6x2 3/16. Have them cut to 54" I believe. Did my driver floor pan already but am doing rockers before passenger side because they have worse rust than the passenger floor pan a want them fixed before the winter and salt set in here in Ohio.
Thread Starter
Member
Joined: Jul 2011
Posts: 100
Likes: 0
From: Finland
Year: 1990
Model: Cherokee
Engine: 4.0 RENIX
Started working with these. Bought welder and some tube and angle iron.
I welded 4x2 and 2x2 together, ends up to be very strong this way. 2x2 is little thinner and goes innerside. Here is some photos of progress..







I welded 4x2 and 2x2 together, ends up to be very strong this way. 2x2 is little thinner and goes innerside. Here is some photos of progress..







Thread
Thread Starter
Forum
Replies
Last Post
John T
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
13
Feb 19, 2022 11:27 AM
NM-XJ
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
18
Oct 23, 2018 04:21 PM
almostamos
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
1
Sep 14, 2015 02:53 PM
15XJ
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
7
Sep 10, 2015 11:17 PM
Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)



