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Baja inspired light bar

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Old Jun 8, 2011 | 09:10 PM
  #16  
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Originally Posted by kissthis66
are you going to be placing lights on 3 sides? left, front, right?
nope only on the front.... the reason for the length of the side bars is for strength and support... by the end of this Fab project you will understand

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Baja inspired light bar-downsized_image06082011183619.jpg

Baja inspired light bar-image06082011190307.jpg

so i managed to get some welding time in on it today along side working on my Comanche.... but after welding this cross bar in place and then mocking it up on the XJ i find out i should've checked for clearance before deciding where to put it..... go figure... as it sits now the very center of the cross bar makes contact with the roof itself..... might get a pic tomorrow..... so now i gotta cut it off and reposition it about 1.5" or so forward SOAB!!!!!!! i had figured all my measurements on where to mount the light tabs and where to drill holes...

so a little set back but i may have it corrected by this weekend
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Old Jun 10, 2011 | 06:25 PM
  #17  
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Looks good! what size are those tires in the background?
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Old Jun 11, 2011 | 12:17 AM
  #18  
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Originally Posted by XJCrawler96
Looks good! what size are those tires in the background?
36's..... Super Swamper Iroks

Baja inspired light bar-downsized_image06102011183728.jpg
so i got the cross bar moved up about a good 1.5", and then centered and mounted the light tabs

Baja inspired light bar-downsized_image06102011191953.jpg
some test fitting....

Baja inspired light bar-downsized_image06102011192444.jpg
and some more test fitting

Baja inspired light bar-downsized_image06102011192458.jpg
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Old Jun 11, 2011 | 12:30 AM
  #19  
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Baja inspired light bar-image06102011191528.jpg
some more coinage!!
Baja inspired light bar-downsized_image06102011201752.jpg
this is the bender i've been using for the rack.... only cost me $78
Baja inspired light bar-downsized_image06102011201722.jpg
bent up the top hoop for the rack....
Baja inspired light bar-image06102011211554.jpg
then cut it down a little bit and tacked it in place
Baja inspired light bar-downsized_image06102011211543.jpg
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Old Jun 11, 2011 | 02:07 PM
  #20  
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I love it!!! nice lights. I believe those lights would make people believe in UFOs haha. keep it up
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Old Jun 11, 2011 | 03:08 PM
  #21  
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those lights dont look that big until you put them on the jeep. you gonna be able to go through truve-thru's with those?
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Old Jun 11, 2011 | 05:05 PM
  #22  
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I think I'm gonna sorta copy your design and extend it for a rack.

Where did you get the bender?

Nice work btw!
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Old Jun 11, 2011 | 07:16 PM
  #23  
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Originally Posted by jeep bandit
those lights dont look that big until you put them on the jeep. you gonna be able to go through truve-thru's with those?
yea they seem pretty moderate until you actually stack em up and "mounted" em... as for drive-through's. Yes i should be ok... my overall height with the rack mount, to my highest point will be around 6.5ft.... average drive through is 8ft minimum... i dont really plan on hitting any tight trails so i'm not concerned with having it ripped off..

Originally Posted by blue_on_blackXJ
I think I'm gonna sorta copy your design and extend it for a rack.

Where did you get the bender?

Nice work btw!
lol plz do, and be sure throw some pictures up here. Its nice to know my fab project has inspired someone to make their own. I thought about making it a slim style low-profile rack but my xj has a sunroof.... so its not too practical... the bender, i picked up from Menards...

so far in the fab i have (3) 10ft 3/4" I.D. Galvanized conduit ($10 ea.) the brackets from JCR ($46 shipped) and the bender ($76) so thats a total of $152...... not too bad

thanks for all the comments, really enjoying this fab project
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Old Jun 11, 2011 | 07:22 PM
  #24  
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I don't think we have those in Colorado... well looks like ill be making a trip to harbor freight.
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Old Jun 13, 2011 | 11:54 AM
  #25  
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wow definatly would like to copy the idea, looks well sic
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Old Jun 13, 2011 | 04:36 PM
  #26  
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HAHAHAHAHAH OMG THOSE LIGHTS ARE MASSIVE!!!!!!! I LOVE IT!!!!!! GREAT JOB!!!!
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Old Jun 13, 2011 | 05:06 PM
  #27  
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Originally Posted by That Jeep Guy XJMJ
yea they seem pretty moderate until you actually stack em up and "mounted" em... as for drive-through's. Yes i should be ok... my overall height with the rack mount, to my highest point will be around 6.5ft.... average drive through is 8ft minimum... i dont really plan on hitting any tight trails so i'm not concerned with having it ripped off..



lol plz do, and be sure throw some pictures up here. Its nice to know my fab project has inspired someone to make their own. I thought about making it a slim style low-profile rack but my xj has a sunroof.... so its not too practical... the bender, i picked up from Menards...

so far in the fab i have (3) 10ft 3/4" I.D. Galvanized conduit ($10 ea.) the brackets from JCR ($46 shipped) and the bender ($76) so thats a total of $152...... not too bad

thanks for all the comments, really enjoying this fab project
LOL, as soon as you said Menards I knew you were from Michigan without even looking at your location. I'm originally from Newaygo, if you know where that's at. And I think we're the only state that has Menards. But to answer blue_on_blackXJ's question about the bender, I have found them at both Lowes and Home Depot, usually in the electrical section. Great light bar by the way bro, been trying to figure out how to do mine and this might be the best way.
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Old Jun 13, 2011 | 05:45 PM
  #28  
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Wow...... big lights!

Looking good though, keep it up.
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Old Jun 13, 2011 | 06:46 PM
  #29  
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thx again guys,
yea i figured when i posted where i picked the bender up from i prolly should have posted (any basic home improvement super center). (BTW yea i know where newaygo is, ever been out to Baptist Lake??)

Unfortunately though when i really got moving on this project this passed friday afternoon when i got home from work..... I drastically underestimated the DANGERS of welding galvanized without a filtered Mask.... No, a plain bandana will not suffice.... "my stupidity" so i have been sick as a dog with Galvanized Poisoning since....(basically gives you a hardcore flu sickness) 3 -days now, nothing but hot soup n tea and not leaving the bed.

I hope to have this finished this week, after i pickup some sweet face masks Only have about 5 more pieces to weld on so it wont take much

SO PLZ everyone wear proper Venting and filtering masks when welding galvanized anything.....
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Old Jun 13, 2011 | 07:08 PM
  #30  
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Originally Posted by That Jeep Guy XJMJ
thx again guys,
yea i figured when i posted where i picked the bender up from i prolly should have posted (any basic home improvement super center). (BTW yea i know where newaygo is, ever been out to Baptist Lake??)

Unfortunately though when i really got moving on this project this passed friday afternoon when i got home from work..... I drastically underestimated the DANGERS of welding galvanized without a filtered Mask.... No, a plain bandana will not suffice.... "my stupidity" so i have been sick as a dog with Galvanized Poisoning since....(basically gives you a hardcore flu sickness) 3 -days now, nothing but hot soup n tea and not leaving the bed.

I hope to have this finished this week, after i pickup some sweet face masks Only have about 5 more pieces to weld on so it wont take much

SO PLZ everyone wear proper Venting and filtering masks when welding galvanized anything.....
Yeah I've been to Baptist Lake. I lived in Newaygo til about 10 years ago when I joined the service. Nice to see some hometown boys on here. Keep it up man and get better.
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