Another Homemade roof rack
Senior Member
Joined: Jul 2010
Posts: 620
Likes: 0
From: Clover, S.C.
Year: 1998
Model: Cherokee
Engine: 4.0L
Former Sponsor
Joined: Feb 2010
Posts: 2,021
Likes: 1
From: Hesperia
Year: 89
Model: Cherokee
Engine: 4.0
buy some hid kits from somewhere to put in those hella light housings and trash the halogen bulbs. my buddy did that and they are comparable to light force or vision x lights, they're ridiculous his 2 6 inch hids are brighter than my 4 8 inch halogens
the rack is nice too, good work it looks like itll last a while

the rack is nice too, good work it looks like itll last a while
Senior Member
Joined: Jan 2010
Posts: 536
Likes: 0
From: Lyons, Oregon
Year: 1991
Model: Cherokee
Engine: 4.0 HO
Where did you get the gutter mounts? Did you use thinwall EMT or rigid conduit? (since you welded it I'm assuming you used rigid, EMT is too thin to weld and isn't very strong). I like it, I need one! Coach
Senior Member
Joined: Aug 2009
Posts: 558
Likes: 0
From: Mildenhall, United Kingdom
Year: 1996
Model: Cherokee
Engine: 4.0L H.O.
Is thinwall emt really to thin to weld? I've been wanting to build one of these racks for a while and thought that I would use rigid emt for the base and floor, but then make the sides and top out of the thinwall stuff to try to keep the weight down a bit
Junior Member
Joined: May 2010
Posts: 58
Likes: 0
From: Deltona, FL
Year: 1993
Model: Cherokee
Engine: 4.0
I started building mine this weekend, was going off some drawings i did and it seems to be very strong so far. Its 1/2 emt conduit all around even the floor.
catch is, there is expanded steel throughout across the bottom to add support. with the half inch as light as it is, the weight of the expanded metal shouldnt really matter much.
I havent gotten it completed yet, but i did the frame cut out and welded up. Picking up the expanded metal and collected lights. btw what kind of Hella lights are you guys finding for $100 a pair? I thought that seemed a little high, I found Hellas for $60 a pair, and I got my KCs for $109 for the set. Maybe im just seeing the wrong lights lol
nice rack, almost the same idea i had with mine. love the look of a rounded emt rack
catch is, there is expanded steel throughout across the bottom to add support. with the half inch as light as it is, the weight of the expanded metal shouldnt really matter much.
I havent gotten it completed yet, but i did the frame cut out and welded up. Picking up the expanded metal and collected lights. btw what kind of Hella lights are you guys finding for $100 a pair? I thought that seemed a little high, I found Hellas for $60 a pair, and I got my KCs for $109 for the set. Maybe im just seeing the wrong lights lol
nice rack, almost the same idea i had with mine. love the look of a rounded emt rack


