Project Scarlett: taking my time and doing it right the first time
Thread Starter
CF Veteran
Joined: Jul 2012
Posts: 4,104
Likes: 2
From: San Antonio, TX
Year: 1996
Model: Cherokee
Engine: 4.0L
well this round of heat has brought up some cooling issues. with out running the A/C on the highway it will start creeping up past 215. with the a/c on its gotten up to 225, this is with me running the volvo fan on high manually and running the aux fan constantly
i think ive got some clogs in the radiator, that and i think my trans cooler is definatly every time i pull the cap theres som sediment where it seals, ill buy a new cap soon see if that helps.
if not i will replace the rad with the 19x22 aluminum on i bought for my v8 swap, mostly because i have it already, and it will get that part of the swap done already. also i dont want to go and buy an xj oem replacement to use it for 6 more months.
im also planning on running a dual circuit fluid cooler for the PS and trans fluid in the space where there will no longer be an xj radiator on the drivers side, ill be keeping my current fan setup.
my rear brake situation \has also gotten worse. i thought i fixed it but the sleeves in the capilper are supper loose causing a lot of rattling not sure yet if i can fix it or if i have to replace the caliper
also my power steering is still leaking, its leaking from the fitting the the HP PS line screws into, but from where the fitting seals against the pump. when i changed the lined that fitting came with it so i had to tighten it back in and its leaked ever since.
im goindg to be buying a "dd" soon so i can park the jeep for a bit and fix it and just have a back up cause ill go back to dding the xj when its finished, she has to roll 250000 before i yank the engine. im hoping to find a decent 98/99 bone stock xj, but they seem hard to come by for what im willing to spend.
i think ive got some clogs in the radiator, that and i think my trans cooler is definatly every time i pull the cap theres som sediment where it seals, ill buy a new cap soon see if that helps.
if not i will replace the rad with the 19x22 aluminum on i bought for my v8 swap, mostly because i have it already, and it will get that part of the swap done already. also i dont want to go and buy an xj oem replacement to use it for 6 more months.
im also planning on running a dual circuit fluid cooler for the PS and trans fluid in the space where there will no longer be an xj radiator on the drivers side, ill be keeping my current fan setup.
my rear brake situation \has also gotten worse. i thought i fixed it but the sleeves in the capilper are supper loose causing a lot of rattling not sure yet if i can fix it or if i have to replace the caliper
also my power steering is still leaking, its leaking from the fitting the the HP PS line screws into, but from where the fitting seals against the pump. when i changed the lined that fitting came with it so i had to tighten it back in and its leaked ever since.
im goindg to be buying a "dd" soon so i can park the jeep for a bit and fix it and just have a back up cause ill go back to dding the xj when its finished, she has to roll 250000 before i yank the engine. im hoping to find a decent 98/99 bone stock xj, but they seem hard to come by for what im willing to spend.
No, I don't lick fish.



Joined: Mar 2011
Posts: 11,169
Likes: 26
From: Northern Kentucky
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
I'm thinking I need to change the thermostat in mine. Thing never even gets to 210* unless I have the AC on and I'm sitting behind someone in the drivethrough in the middle of summer.
Seasoned Member
Joined: Nov 2011
Posts: 375
Likes: 3
From: Louisville KY area
Year: 1998
Model: Cherokee
Engine: 4.0
no doors since the a/c is still making the jeep over heat, gonna try a couple smaller things before i swap the radiator
Attachment 274345
Attachment 274345
dn
Thread Starter
CF Veteran
Joined: Jul 2012
Posts: 4,104
Likes: 2
From: San Antonio, TX
Year: 1996
Model: Cherokee
Engine: 4.0L
wj swap to commence soon:

JKS FAB steering linkage/hub spacers/ sway bar links/jamb nuts
JY WJ TRE's
95 XJ ABS axle shafts with new spicer 760 u-joints
99.5+ xj unit bearings
wj knuckles drilled out to 3/4" with go-fer-it flipserts welded in
04 akebono calipers/pads
wj rotors redrilled to 5x4.5
FSJ piman arm re-tapered for smaller wj tre taper
2 new inner oil seals
aiming to do it monday, then fix the a/c on my new 99 that ill be using to dd whilst the 5.3 goes in/ while i try and figure my over heating issue out

JKS FAB steering linkage/hub spacers/ sway bar links/jamb nuts
JY WJ TRE's
95 XJ ABS axle shafts with new spicer 760 u-joints
99.5+ xj unit bearings
wj knuckles drilled out to 3/4" with go-fer-it flipserts welded in
04 akebono calipers/pads
wj rotors redrilled to 5x4.5
FSJ piman arm re-tapered for smaller wj tre taper
2 new inner oil seals
aiming to do it monday, then fix the a/c on my new 99 that ill be using to dd whilst the 5.3 goes in/ while i try and figure my over heating issue out
No, I don't lick fish.



Joined: Mar 2011
Posts: 11,169
Likes: 26
From: Northern Kentucky
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
wj swap to commence soon:
Attachment 274370
JKS FAB steering linkage/hub spacers/ sway bar links/jamb nuts
JY WJ TRE's
95 XJ ABS axle shafts with new spicer 760 u-joints
99.5+ xj unit bearings
wj knuckles drilled out to 3/4" with go-fer-it flipserts welded in
04 akebono calipers/pads
wj rotors redrilled to 5x4.5
FSJ piman arm re-tapered for smaller wj tre taper
2 new inner oil seals
aiming to do it monday, then fix the a/c on my new 99 that ill be using to dd whilst the 5.3 goes in/ while i try and figure my over heating issue out
Attachment 274370
JKS FAB steering linkage/hub spacers/ sway bar links/jamb nuts
JY WJ TRE's
95 XJ ABS axle shafts with new spicer 760 u-joints
99.5+ xj unit bearings
wj knuckles drilled out to 3/4" with go-fer-it flipserts welded in
04 akebono calipers/pads
wj rotors redrilled to 5x4.5
FSJ piman arm re-tapered for smaller wj tre taper
2 new inner oil seals
aiming to do it monday, then fix the a/c on my new 99 that ill be using to dd whilst the 5.3 goes in/ while i try and figure my over heating issue out
Thread Starter
CF Veteran
Joined: Jul 2012
Posts: 4,104
Likes: 2
From: San Antonio, TX
Year: 1996
Model: Cherokee
Engine: 4.0L
Thread Starter
CF Veteran
Joined: Jul 2012
Posts: 4,104
Likes: 2
From: San Antonio, TX
Year: 1996
Model: Cherokee
Engine: 4.0L
just realized i havaent mentioned thiss yet
bought a rusty 99 xj witth 169k as my future dd for 1500$
had a leaky a/c compressor (fixed with a 40$ junkyard compressor and 30$ of refrigerant) no stereo, super saggy headliner, and Deathwobble, gonna throw a HD steering stabilizer on it(yes im aware its just a bandaid, but thats what im looking for)
it'll serve as a dd while the v8 is going in scarlett
it will eventually serve as a parts jeep when i find an mj in the future, the mj will get a full 99 conversion inside and out with parts from the 99: axles/drivetrain/interior

bought a rusty 99 xj witth 169k as my future dd for 1500$
had a leaky a/c compressor (fixed with a 40$ junkyard compressor and 30$ of refrigerant) no stereo, super saggy headliner, and Deathwobble, gonna throw a HD steering stabilizer on it(yes im aware its just a bandaid, but thats what im looking for)
it'll serve as a dd while the v8 is going in scarlett
it will eventually serve as a parts jeep when i find an mj in the future, the mj will get a full 99 conversion inside and out with parts from the 99: axles/drivetrain/interior

Last edited by cleenrob; Aug 8, 2015 at 01:18 PM.
No, I don't lick fish.



Joined: Mar 2011
Posts: 11,169
Likes: 26
From: Northern Kentucky
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
just realized i havaent mentioned thiss yet
bought a rusty 99 xj witth 169k as my future dd for 1500$
had a leaky a/c compressor (fixed with a 40$ junkyard compressor and 30$ of refrigerant) no stereo, super saggy headliner, and Deathwobble, gonna throw a HD steering stabilizer on it(yes im aware its just a bandaid, but thats what im looking for)
it'll serve as a dd while the v8 is going in scarlett
it will eventually serve as a parts jeep when i find an mj in the future, the mj will get a full 99 conversion inside and out with parts from the 99: axles/drivetrain/interior
Attachment 274460
Attachment 274461
bought a rusty 99 xj witth 169k as my future dd for 1500$
had a leaky a/c compressor (fixed with a 40$ junkyard compressor and 30$ of refrigerant) no stereo, super saggy headliner, and Deathwobble, gonna throw a HD steering stabilizer on it(yes im aware its just a bandaid, but thats what im looking for)
it'll serve as a dd while the v8 is going in scarlett
it will eventually serve as a parts jeep when i find an mj in the future, the mj will get a full 99 conversion inside and out with parts from the 99: axles/drivetrain/interior
Attachment 274460
Attachment 274461
Thread Starter
CF Veteran
Joined: Jul 2012
Posts: 4,104
Likes: 2
From: San Antonio, TX
Year: 1996
Model: Cherokee
Engine: 4.0L
i wouldnt have paid much more than 1500 tho
Seasoned Member
Joined: Nov 2011
Posts: 375
Likes: 3
From: Louisville KY area
Year: 1998
Model: Cherokee
Engine: 4.0
just realized i havaent mentioned thiss yet
bought a rusty 99 xj witth 169k as my future dd for 1500$
had a leaky a/c compressor (fixed with a 40$ junkyard compressor and 30$ of refrigerant) no stereo, super saggy headliner, and Deathwobble, gonna throw a HD steering stabilizer on it(yes im aware its just a bandaid, but thats what im looking for)
it'll serve as a dd while the v8 is going in scarlett
it will eventually serve as a parts jeep when i find an mj in the future, the mj will get a full 99 conversion inside and out with parts from the 99: axles/drivetrain/interior
bought a rusty 99 xj witth 169k as my future dd for 1500$
had a leaky a/c compressor (fixed with a 40$ junkyard compressor and 30$ of refrigerant) no stereo, super saggy headliner, and Deathwobble, gonna throw a HD steering stabilizer on it(yes im aware its just a bandaid, but thats what im looking for)
it'll serve as a dd while the v8 is going in scarlett
it will eventually serve as a parts jeep when i find an mj in the future, the mj will get a full 99 conversion inside and out with parts from the 99: axles/drivetrain/interior
Thread Starter
CF Veteran
Joined: Jul 2012
Posts: 4,104
Likes: 2
From: San Antonio, TX
Year: 1996
Model: Cherokee
Engine: 4.0L
threw my new axle shafts in today along with the new timken unit bearings ive had sitting on my shelf for like 2 years. my vibes were getting so bad i didnt drive it for a couple days. no she drives super smooth.
i still get a little vibe at 55that i think is front pinion angle related i also get some wobble(not DW) at 70+ which i think is tire balancing related(havent done it since last june)
jeeps still running hot, may park it in a couple weeks and swap the 19x22 rad in, started a new job right in the middle of the busy season, so spare time is sparse
i still get a little vibe at 55that i think is front pinion angle related i also get some wobble(not DW) at 70+ which i think is tire balancing related(havent done it since last june)
jeeps still running hot, may park it in a couple weeks and swap the 19x22 rad in, started a new job right in the middle of the busy season, so spare time is sparse
Thread Starter
CF Veteran
Joined: Jul 2012
Posts: 4,104
Likes: 2
From: San Antonio, TX
Year: 1996
Model: Cherokee
Engine: 4.0L




