Project: Desert Metal - build-up
Thread Starter
Member
Joined: Sep 2007
Posts: 207
Likes: 1
From: Fairfield, CT
Year: 1997
Model: Cherokee
Engine: 4.0
This thread will show progress on my 89 Cherokee build.
I have HeavyMetal, my normal wheeling rig:

And I have DesertMetal, my new-ish project rig (got it very early spring)
The Jeep is currently sitting on 33x10.5 BFG Muds at stock ride height. It also has verious other odds and ends done to it. This will be a continuing project.
It started with this sad looking display:


Got it in the car-port

Got the 33s mounted up:

Then when i got down to painting:


Then the real fun began.


Ended up like this at the end of that day


The next day we got to gutting the interior of carpet and all, and made the doors removable (gotta have the doorless)

Started doin some 'custom' stenciling



Then, the starter died and i left it until i could find a cheap (free) one from a friend...
Got it revived and started flexin 'er out and drivin around


I have HeavyMetal, my normal wheeling rig:

And I have DesertMetal, my new-ish project rig (got it very early spring)
The Jeep is currently sitting on 33x10.5 BFG Muds at stock ride height. It also has verious other odds and ends done to it. This will be a continuing project.
It started with this sad looking display:


Got it in the car-port

Got the 33s mounted up:

Then when i got down to painting:


Then the real fun began.


Ended up like this at the end of that day


The next day we got to gutting the interior of carpet and all, and made the doors removable (gotta have the doorless)

Started doin some 'custom' stenciling



Then, the starter died and i left it until i could find a cheap (free) one from a friend...
Got it revived and started flexin 'er out and drivin around


Thread Starter
Member
Joined: Sep 2007
Posts: 207
Likes: 1
From: Fairfield, CT
Year: 1997
Model: Cherokee
Engine: 4.0
The tube arrives

Initial cage design

yellow and red are hoops
the green X is welded into the rear hoop
the purples are slant backs
the rest is obvious
Got its homebrew front crossmember/bumper made up and mocked up

and an exhaust note for all of you musically inclined
The Growler
more to come of course

Initial cage design

yellow and red are hoops
the green X is welded into the rear hoop
the purples are slant backs
the rest is obvious
Got its homebrew front crossmember/bumper made up and mocked up

and an exhaust note for all of you musically inclined

The Growler
more to come of course
Thread Starter
Member
Joined: Sep 2007
Posts: 207
Likes: 1
From: Fairfield, CT
Year: 1997
Model: Cherokee
Engine: 4.0
i have the greenest thumb in all the land

we can try getting a bend out of the one i have now, considering its only a small bend, it could be do-able...ive heard success stories with this bender and DOM...worth a try i figure...down?
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Thread Starter
Member
Joined: Sep 2007
Posts: 207
Likes: 1
From: Fairfield, CT
Year: 1997
Model: Cherokee
Engine: 4.0
The cage has begun, we got the hoop bent to perfection on our first go. none of the feet of the cage have been attached yet or anything.
i just cut the slant-backs 10 seconds before the pic so their length needs to be adjusted for mounting and such. otherwise, this is the beginning



i just cut the slant-backs 10 seconds before the pic so their length needs to be adjusted for mounting and such. otherwise, this is the beginning



Thread Starter
Member
Joined: Sep 2007
Posts: 207
Likes: 1
From: Fairfield, CT
Year: 1997
Model: Cherokee
Engine: 4.0
They will be tied in using some 4x4" 1/4" plate, also tied into the frame rails some way i havnt totally set in stone yet, when i get it done ill be sure to post up how, still have more cagework to do
Thread Starter
Member
Joined: Sep 2007
Posts: 207
Likes: 1
From: Fairfield, CT
Year: 1997
Model: Cherokee
Engine: 4.0
i have this brainstorm for frame tie in.
weld lengths of square stock whatever dimension i measure, into the frame rails from the top (cuz i can now access the inside of em..lol)

the top mounting plate would be flush with the XJs rear floor, and welded all around, while being welded to the tube "leg", which in turn is welded through the stock, welded into the frame. stiff.
weld lengths of square stock whatever dimension i measure, into the frame rails from the top (cuz i can now access the inside of em..lol)

the top mounting plate would be flush with the XJs rear floor, and welded all around, while being welded to the tube "leg", which in turn is welded through the stock, welded into the frame. stiff.
Thread Starter
Member
Joined: Sep 2007
Posts: 207
Likes: 1
From: Fairfield, CT
Year: 1997
Model: Cherokee
Engine: 4.0
got the a-pillars done today, they are a full tube that go up from the floor and all the way back to the rear hoop, the b-pillar will attach into this when i get more t00b
also made a crossbar that mounts between the a-pillars but there was no way to hold it up there for a pic without a tack-weld, it has a bend in it angled towards the windshield.




this is how i may do the top triangulating, undecided if i wanna do the triangle that way, or reversed
also made a crossbar that mounts between the a-pillars but there was no way to hold it up there for a pic without a tack-weld, it has a bend in it angled towards the windshield.




this is how i may do the top triangulating, undecided if i wanna do the triangle that way, or reversed


