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My last build, 2000 XJ

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Old May 22, 2012 | 08:59 PM
  #46  
RDK_YJ88's Avatar
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From: Linden, MI
Year: 2000
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Originally Posted by WantaXJ
Awesome, are you happy you went with Zone?
Price was right and I don't have a complaint to speak of.
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Old May 22, 2012 | 09:01 PM
  #47  
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Originally Posted by mcguyver_xj
sorry but:

I know the pic is deceiving, but that was at the bottom of an icy hill. I wasn't the only one to hit that tree (including a 2010 JK unlimited )
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Old May 22, 2012 | 09:56 PM
  #48  
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From: West MI
Year: 1997
Model: Cherokee
Engine: 4.0L i6
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Originally Posted by RDK_YJ88
Price was right and I don't have a complaint to speak of.
Awesome
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Old May 23, 2012 | 12:14 AM
  #49  
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Originally Posted by RDK_YJ88
I know the pic is deceiving, but that was at the bottom of an icy hill. I wasn't the only one to hit that tree (including a 2010 JK unlimited )
Stop trying to make excuses.
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Old May 23, 2012 | 03:22 PM
  #50  
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Originally Posted by OnlyInMyXJ22
Stop trying to make excuses.
You weren't there either
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Old Jun 6, 2012 | 08:52 PM
  #51  
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Ordered up some Poly bump stops. Plan to build new front and rear bumps. Not sure how I will like these small-ish poly bumps, but they were cheap enough for me to try them out.


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Old Jun 6, 2012 | 09:16 PM
  #52  
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Year: 1998
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i like what you did with the front of the wheel well. im at 3 inch and 33's with 1" bumpstopped in the front and the only place i rub is right there in the front under the battery.. how did you cut it out and did you just bolt the new pieces in or weld?? im curious cuz i would love to do that!
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Old Jun 6, 2012 | 09:36 PM
  #53  
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I went to harbor freight and picked up a $5 spot weld cutter. After removing everything that's in the way, center punch all of the spot welds on that front inner fender and drill away. Once the old one was out I made a template with poster board and cut it out in 16 ga. steel. Once it was cut, I bent it over the work bench until it fit. I re drilled a bunch of holes along the perimeter and spot welded it back in.


Also TNT customs makes a kit for this if you don't wanna worry about making your own.
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Old Jun 8, 2012 | 09:15 PM
  #54  
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inished up the front bumps.

Comparison between stock fronts and the new ones.

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To mount and extend the new bumps, I started with 1.75x.120 Tube and capped off one end.

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Once the cap was welded on, I ground it smooth and tapped the center.

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Rough comparison between the stock bump in relation to where the new one will sit.

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Full bump. May need to trim a bit more.

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Here's some quick pics of the 3-link I built some time ago now. Its rusty and muddy now.

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Starting the rear bumps tomorrow.
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Old Jun 8, 2012 | 09:15 PM
  #55  
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Finished up the front bumps.

Comparison between stock fronts and the new ones.

Name:  DSC02689.jpg
Views: 101
Size:  65.0 KB

To mount and extend the new bumps, I started with 1.75x.120 Tube and capped off one end.

Name:  DSC02690.jpg
Views: 92
Size:  68.5 KB

Once the cap was welded on, I ground it smooth and tapped the center.

Name:  DSC02693.jpg
Views: 86
Size:  64.2 KB

Rough comparison between the stock bump in relation to where the new one will sit.

Name:  DSC02694.jpg
Views: 91
Size:  70.1 KB


Full bump. May need to trim a bit more.

Name:  DSC02697.jpg
Views: 85
Size:  93.3 KB

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Views: 114
Size:  84.8 KB


Here's some quick pics of the 3-link I built some time ago now. Its rusty and muddy now.

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Starting the rear bumps tomorrow.
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Old Jun 9, 2012 | 02:19 PM
  #56  
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Finished up the passenger rear.

New U-bolt spring plate, with integrated bump pad. I had to make some relief cuts in the plate in order to bend up the sides. I welded up the seams afterwards.

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Drilled a 1.75" hole for the tube to slide up into the frame rail.

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.25" plate got the same hole to strengthen the unibody rail where the bump stop will be welded on.

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Welded the .25" plate to the tube.

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Welded to the body.

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Finished.
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This leaves me around 4" of up travel in the rear and around 3.5" up front, not including the little "squish" I'll get out of the bump stop.
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Old Jun 16, 2012 | 09:39 PM
  #57  
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Bump stops worked well, Nothing rubbed during my trip up the redneck rti ramp.
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Old Jul 13, 2012 | 04:09 PM
  #58  
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Picked up a 77 Bronco with a dana 44 and 9" axles. Sold the bronco off and kept the axles for the Jeep.

Started trussing the 9". Built out of 3/16 plate. Once i get the rust cleaned off the axle I can tack the truss on and start building the spring perches and shock mounts. The D44 will get a similar truss.


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Old Jul 13, 2012 | 05:53 PM
  #59  
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Year: 1999
Model: Cherokee
Engine: 4.0
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Nice build...You got some fab skills! I could use a set of those rear leaf perch/bump pads
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Old Jul 13, 2012 | 08:18 PM
  #60  
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Year: 2000
Model: Cherokee
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Originally Posted by Sicandtwisted
Nice build...You got some fab skills! I could use a set of those rear leaf perch/bump pads
Thanks!
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