My First Build - A 2000 XJ
Thread Starter
Seasoned Member
Joined: Dec 2011
Posts: 253
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From: Michigan
Year: 2000
Model: Cherokee
awesome build man, im 17 with a 2000 xj as well but its a 2 door and im going with the 3.5" RE super ride and 31's as soon as i get the money lol but ur build is making me really excited!

Whoever thought kids could learn 2 subjects at once if they didn't separate any of the classrooms in the science or English departments by walls...Then we have math out in the mobile home trailers...
Thread Starter
Seasoned Member
Joined: Dec 2011
Posts: 253
Likes: 0
From: Michigan
Year: 2000
Model: Cherokee
Thread Starter
Seasoned Member
Joined: Dec 2011
Posts: 253
Likes: 0
From: Michigan
Year: 2000
Model: Cherokee
I dropped off the bumper at the powder coat shop today. I decided to go with a slightly textured satin black, and it should be done in a few days. I also talked to him about the thin spots on my roof rack, and it turns out that the powder that was on it was missing a UV resistant additive, so that will be getting recoated in a few weeks!
Thread Starter
Seasoned Member
Joined: Dec 2011
Posts: 253
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From: Michigan
Year: 2000
Model: Cherokee
Well we have to do a senior project at my high school next year to graduate and we choose what to do (for example people do boot camp, teaching, apprenticeships, building guitars, starting businesses, volunteering, etc...) I may do mine on welding...and if I get a good job and start my project this summer, maybe I'll restore a jeep or car...Kinda thinking of building a boat or writing a song, too haha
Thread Starter
Seasoned Member
Joined: Dec 2011
Posts: 253
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From: Michigan
Year: 2000
Model: Cherokee
Just realized that it's been quite a while since I posted any updates.
The front bumper turned out great and I ended up getting 2nd Place in a state competition with it! I also added two more KC 57 Series lights on it.



I've also been experiencing a really bad knocking noise upon deceleration and acceleration at slow speeds. I checked all over the forums for anything that it could be but the possibilities were endless. I ended up taking the front driveshaft out to see if the noise would go away, and it did. It ended up just being a bad U Joint.

Also, my friend got a 95 YJ last summer and he finally decided to lift it so I've been giving him a hand with it. Super excited to have some friends in the area to go wheeling with this summer. I think were planning a trip to Silver Lake Sand Dunes pretty soon

I also started work on a rear bumper this week. It going to have a swingout tire carrier and everything. My rear lower quarters are rusted out pretty bad though, and I can't just cut them off because of my Bushwackers, so I made up some end caps that will be part of the bumper. Their made of bent 3/16" steel and will tie into the bushwackers and the main part of the bumper.


And lastly, it's been just over a year since I started doing some more heavy mods on this thing, so check this out. One year makes a big difference.
The front bumper turned out great and I ended up getting 2nd Place in a state competition with it! I also added two more KC 57 Series lights on it.



I've also been experiencing a really bad knocking noise upon deceleration and acceleration at slow speeds. I checked all over the forums for anything that it could be but the possibilities were endless. I ended up taking the front driveshaft out to see if the noise would go away, and it did. It ended up just being a bad U Joint.

Also, my friend got a 95 YJ last summer and he finally decided to lift it so I've been giving him a hand with it. Super excited to have some friends in the area to go wheeling with this summer. I think were planning a trip to Silver Lake Sand Dunes pretty soon

I also started work on a rear bumper this week. It going to have a swingout tire carrier and everything. My rear lower quarters are rusted out pretty bad though, and I can't just cut them off because of my Bushwackers, so I made up some end caps that will be part of the bumper. Their made of bent 3/16" steel and will tie into the bushwackers and the main part of the bumper.


And lastly, it's been just over a year since I started doing some more heavy mods on this thing, so check this out. One year makes a big difference.
Thread Starter
Seasoned Member
Joined: Dec 2011
Posts: 253
Likes: 0
From: Michigan
Year: 2000
Model: Cherokee
Thread Starter
Seasoned Member
Joined: Dec 2011
Posts: 253
Likes: 0
From: Michigan
Year: 2000
Model: Cherokee
Since I'm building my rear bumper, I decided that it would be a good time to pick up my full size spare. Just another 31" Goodyear Duratrac

I'm also making some decent progress on the bumper this week
Part of the mount (it will also tie into the hitch bolts)

And here it is with a piece of 4x4 angle iron welded onto it

I'm also making some decent progress on the bumper this week
Part of the mount (it will also tie into the hitch bolts)

And here it is with a piece of 4x4 angle iron welded onto it
Thread Starter
Seasoned Member
Joined: Dec 2011
Posts: 253
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From: Michigan
Year: 2000
Model: Cherokee
More updates on the bumper...
End caps made up and tacked on


Mig welding all of the seams on the outside. I picked up a flux core welder from Harbor Freight, and was pleasantly surprised with the quality.

And grinding all of the mig welds down

The main frame of the bumper is now complete. I still need to add a bracket to tie it into the hitch, but then I'm on to the tire carrier. I'm going to buy some 2x3 and 2x2 tube for that. For the actual hinge, I purchased two 3/4" heim joints that will bolt onto the tire carrier assembly and will be attached to the bumper with another bolt and a bracket. I'm still working on the latching system, but that should be fairly simple. Hoping to finish this up by the end of the week.
End caps made up and tacked on


Mig welding all of the seams on the outside. I picked up a flux core welder from Harbor Freight, and was pleasantly surprised with the quality.

And grinding all of the mig welds down

The main frame of the bumper is now complete. I still need to add a bracket to tie it into the hitch, but then I'm on to the tire carrier. I'm going to buy some 2x3 and 2x2 tube for that. For the actual hinge, I purchased two 3/4" heim joints that will bolt onto the tire carrier assembly and will be attached to the bumper with another bolt and a bracket. I'm still working on the latching system, but that should be fairly simple. Hoping to finish this up by the end of the week.


